Hollow Cylindrical Ceramic Lined Rubber Hose Wear Resistant Ceramic Hoses Bends

Product introduction

The ceramic hoses and bends are a high-quality wear-resistant product composed of premium ceramics and unique rubber. The unique rubber has multiple layers to enhance the compression performance of the pipeline. This makes the rubber ceramic hose an ideal solution for conveying highly abrasive and corrosive materials in mining, power generation, and other industrial settings. Its wear-resistant properties and excellent compression performance make it cost-effective and durable. In addition, the unique rubber also offers excellent flexibility, which makes it easy to install and maintain. The rubber ceramic hose is a top-notch product designed to enhance productivity and efficiency in various industries

Product Structure

The main technology of ceramic hoses and bends is to vulcanize high-quality wear-resistant ceramics inside the hose with advanced vulcanization technology. The double-layer canvas makes the pipeline have good compression resistance. It is not only very wear-resistant but also retains the soft properties of rubber tubes. It is generally used to isolate mechanical vibrations or connect non-fixed equipment, and can also replace expansion joints or expansion joints.

Widely used in thermal power plants, cement plants, mineral processing plants, anti-corrosion chemicals, coal mine powder, and slurry conveying systems, also used in port and river dredging sand suction ships, concrete pump trucks, etc.

Production Process

The production process of the existing ceramic hoses and bends includes several steps.

The first step is the preparation of the rubber base. The rubber base is a hollow cylindrical structure made of rubber. It is made by using rubber mixing equipment to mix the raw rubber materials with appropriate additives and fillers and then forming it into the desired shape by extrusion.

In the second step, the inner wall of the rubber base is inlaid with wear-resistant ceramics. The wear-resistant ceramics are made of high-quality alumina and other components and have a regular hexagonal structure. The arrangement of the wear-resistant ceramics is neat and orderly, ensuring maximum coverage of the inner wall of the rubber base.

In the third step, the wear-resistant ceramics are pre-vulcanized on a special mold to ensure that they are firmly bonded to the rubber base. This process involves applying pressure and heat to the ceramics to activate the vulcanization process.

In the fourth step, the pre-vulcanized rubber base with the inlaid wear-resistant ceramics is placed in a vulcanization unit. The vulcanization process involves applying heat and pressure to the rubber base to cure it and complete the bonding process.

Finally, after the vulcanization process is complete, the top surface of the wear-resistant ceramics is provided with a circular arc surface. This surface is also inlaid in the rubber matrix to ensure a tight, durable bond between the ceramics and the rubber.

In conclusion, the production of the existing rubber ceramic hose adopts a combination of pre-vulcanization and vulcanization processes to ensure maximum bonding strength between the wear-resistant ceramics and the rubber base. This process results in a durable, reliable, and wear-resistant hose that is suitable for use in a wide range of industrial applications.

Product Advantages

Ceramic rubber hoses offer several advantages over traditional pipeline materials, such as steel or rubber hoses. One of the most significant advantages is their exceptional wear resistance. The ceramic coating gives these hoses a wear-resistant property that is over ten times higher than steel pipes and twenty times higher than standard rubber hoses. This means that they can withstand a much greater amount of wear and tear, making them ideal for use in harsh environments.

Another advantage of ceramic-rubber hoses is their anti-corrosion properties. The combination of rubber and ceramic creates a material that is highly resistant to corrosion, even in the most challenging conditions. The ceramic lining is uniformly arranged to provide a smooth surface that reduces the resistance of the inside media, making fluid flow easier and more efficient. This feature also reduces the chance of corrosion occurring inside the hose, thus increasing its longevity.

The ceramic rubber hose can also withstand high impacts and bear the mark of big particles. In industries where large particles are frequently present, such as mining and construction, these hoses are a safe and durable option. The ceramic lining inside the hose provides an added layer of protection against abrasion and damage, making it possible to use the hose in even the most demanding applications.

In summary, the ceramic rubber hose offers many benefits, including wear resistance, anti-corrosion properties, and high impact resistance. These properties make it an ideal choice for various industries, including mining, construction, and industrial manufacturing, where highly reliable and durable hoses are necessary. As a result, ceramic rubber hoses have become increasingly popular and are likely to continue to gain acceptance and wider use in the future.