Industrial Ceramic Pipe Lining 500mm Diameter For Abrasive Material Transport In Cement Plants

Industrial Ceramic Pipe Linings For Abrasive Material Transport In Cement Plants

Product Description:                                                                                                                                                         

Industrial ceramic pipe linings are a type of Alumina Ceramic Pipe designed to withstand high temperatures and resist wear and tear. It is commonly used in industries such as steel, cement, thermal power, and mining, where it is necessary to transport abrasive materials at high temperatures.

Industrial ceramic pipe linings are a type of Ceramic Lined Equipment that is used to protect pipes and other equipment from abrasion, corrosion, and high temperatures. It is made from high-quality alumina ceramic material, known for its excellent wear resistance and high-temperature tolerance.

Temperature Resistance: The industrial ceramic pipe linings can withstand temperatures up to 1000°C, making them suitable for high-temperature environments.

Application: This product is widely used in industries such as steel, cement, thermal power, and mining, where it is necessary to transport abrasive materials at high temperatures.

Flexural Strength: With a flexural strength of 350 MPa, the abrasion-resistant steel pipe is strong enough to withstand the impact of abrasive materials.

Smooth Surface: The surface of the ceramic pipe is smooth, which helps to reduce friction and improve the flow of materials.

The ceramic-lined carbon steel pipe is a highly durable and reliable solution for transporting abrasive materials in high-temperature environments. Its excellent wear resistance and high-temperature tolerance make it an ideal choice for industries that require heavy-duty equipment to operate efficiently.

The wear-resistant elbow can save businesses time and money in the long run, reducing the need for frequent repairs and equipment replacements. It is a cost-effective solution that can significantly improve the efficiency and longevity of industrial operations.

Choose the ceramic-lined carbon steel pipe for your industrial needs and experience the benefits of a durable, high-temperature-resistant, and wear-resistant product that can withstand the toughest conditions.

Technical Parameters:

Alumina ceramic production process flow:
1. Ingredients: Mix various raw materials in proportion according to product requirements to ensure the uniformity and stability of the raw materials.
2. Ball mill: Put the mixed raw materials into a ball mill, and through the grinding action of the ball mill, the raw materials can reach a certain fineness and uniformity.
3. Spray drying: Spray dry the ball-milled slurry to form powder particles with a certain shape and size.
4. Forming: Use pressing or isostatic pressing to mold the powder particles into the required shape of the ceramic parts.
5. Firing: Put the formed ceramic parts into a high-temperature furnace for firing, so that the powder particles melt and solidify to form a dense ceramic structure.
6. Processing: Process the fired wear-resistant ceramic parts, such as cutting, grinding, polishing, etc., to meet product size and surface quality requirements.
7. Quality inspection: Conduct quality inspection on the processed wear-resistant ceramic parts, including inspection of appearance, size, performance, etc., to ensure that product quality meets standards.
8. Packaging: Pack the wear-resistant ceramic parts that have passed the test to protect the products from damage during transportation and storage.
The above is the general production process of wear-resistant ceramics. The specific production process may vary depending on product specifications, performance requirements, and other factors.

What are the main factors affecting the high-temperature performance of alumina ceramics?

The high-temperature resistance of alumina has always attracted much attention in the field of industrial anti-wear. Facing operating conditions with high operating ambient temperatures, it is critical to select the correct type and installation method of wear-resistant ceramics. The factors that affect the high-temperature performance of alumina ceramics are as follows:

1. Ceramic material purity: The purity of alumina has a direct impact on the high-temperature performance of wear-resistant ceramics. Alumina wear-resistant ceramics are sintered in a high-temperature environment of 1700°C. However, in practical applications, if the purity of alumina is not high, the ceramics will contain other elements. Due to different properties, these materials will not be exposed to high temperatures or sudden cooling. It will show different thermal expansion and contraction properties in heat, so we need to choose ceramics with higher purity.

2. Installation method: The installation method of wear-resistant ceramics also has a direct impact on the high-temperature resistance of the ceramics. The maximum temperature that the direct-adhesive ceramic construction process can withstand is around 150°C. Once the temperature is too high, the viscosity of the adhesive will drop sharply, easily causing the ceramic to fall off. We can choose ceramics installed by stud welding method and dovetail slot, which can withstand high temperatures of 750℃.

3. Materials composited with ceramics: Ceramics are often used in combination with other materials, such as metal, rubber, etc. In this case, when we judge the high-temperature resistance of wear-resistant ceramics, we must consider the temperature resistance of composite materials. For example, ceramic rubber composites are not suitable for use in high-temperature conditions.

In summary, three main factors affect the high-temperature resistance of wear-resistant ceramics, namely the material purity of the ceramic itself, the installation method of the ceramic, and the materials composited with the ceramic. These factors need to be considered comprehensively when selecting wear-resistant ceramics.