Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Wear Resistant Ceramic Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Flexural Strength: |
350 MPa |
Hardness: |
9 On Mohs Scale |
Impact Resistance: |
Good |
Inner Diameter: |
10-500mm |
Lifetime: |
Long-lasting |
Pressure Resistance: |
Up To 10MPa |
Resistance: |
Wear Resistant |
Temperature: |
High |
Flexural Strength: |
350 MPa |
Hardness: |
9 On Mohs Scale |
Impact Resistance: |
Good |
Inner Diameter: |
10-500mm |
Lifetime: |
Long-lasting |
Pressure Resistance: |
Up To 10MPa |
Resistance: |
Wear Resistant |
Temperature: |
High |
Wear-resistant ceramic-lined pipe fittings use a high-temperature-resistant strong adhesive to stick the ceramic pieces to the inner wall of the pipe. After solidification, a strong wear-resistant layer is formed. Wear-resistant ceramic patch composite pipes can operate at 350°C for a long time and are 10 times more wear-resistant than ordinary pipes under the same conditions. Customized production can be carried out according to user needs.
In pneumatic pipeline transportation, because the airflow changes direction at the elbow, the material will directly impact the pipe wall, causing severe wear and tear on the elbow, and posing a major safety hazard.
The ceramic-lined elbow produced by our company is a carbon steel elbow lined with special corundum wear-resistant ceramics on the inner wall. It has high wear resistance and strong fluid erosion resistance. According to many years of use in electric power, coal, metallurgy, lithium battery, chemical, and other industries, compared with thick-walled wear-resistant cast steel elbows, the service life of ceramic-lined elbows must be at least five times longer.
How to solve the problem of wear-resistant ceramic falling off?
1. Choose the appropriate installation solution: There are many installation methods for wear-resistant ceramics, including direct pasting, stud welding, dovetail slot installation, etc. Choose the appropriate installation method according to the working conditions and temperature. For example, high-temperature-resistant ceramic glue or high-temperature cement is required in high-temperature environments. If the impact force of the material is too high, impact-resistant wear-resistant lining plates are required.
2. Use appropriate adhesive: The temperature resistance range of ordinary ceramic adhesive is below 150°C. The inorganic adhesive developed by the company can increase this temperature resistance range to 350°C. Choose the appropriate adhesive according to actual needs to ensure that the ceramic remains stable at various temperatures.
3. Optimized design: The need for ceramic anti-wear is taken into consideration at the design stage, and the possibility of ceramic falling is reduced by optimizing the design. For example, add fixtures, strengthen support structures, etc.
4. Regular inspection and maintenance: Regularly check the integrity of the ceramics to detect and deal with possible problems promptly. At the same time, keep the equipment in good operating condition to avoid ceramics falling due to equipment failure and other reasons.
5. Use high-strength ceramic materials: Choosing high-strength, high-wear-resistant ceramic materials can improve the durability of the ceramic and reduce the possibility of falling.
| Items | Specifications | |
| Content of alumina | ≥92% | ≥95% |
| Density | ≥3.6 g/cm3 | >3.8g/cm3 |
| Rockwell A hardness | ≥82HRA | ≥85HRA |
| Impact strength | ≥1200 MPA | ≥1500 MPA |
| Fracture toughness | ≥3.8MPa·m1/2 | ≥4.0MPa·m1/2 |
| Vickers hardness | ≥1150HV10 | ≥1200HV10 |
| Bending Strength | ≥290MPa | ≥330MPa |
Product Features
Wear-resistant ceramic-lined pipe fittings are a high-quality, durable product designed for a variety of industrial applications requiring excellent wear and tear resistance. This ceramic pipe is made from high-quality materials and has a smooth surface finish, making it the perfect solution for industries that require a reliable and long-lasting wear-resistant lining.
Product Properties:
Bending strength: 290~330 MPa
Can withstand heavy loads and extreme conditions without cracking or cracking. This makes it a reliable choice for industries that require high-performance materials.
Wear Resistance: High
Wear-resistant ceramic lined pipe fittings are made of high-quality ceramic materials and have excellent wear resistance. It can withstand continuous friction and wear and is ideal for use in industries such as steel, lithium batteries, coal mines, cement, mining, cement, and thermal power.
Weight: light
Wear-resistant ceramic pipes are much lighter in weight than traditional metal pipes. This makes operation and installation easier, reduces labor costs, and increases overall efficiency.
Packing and Shipping:
Wear Wear-resistant ceramic Pipe will be packaged in strong wooden cases to ensure safe transportation and delivery to our customers. The cases will be sealed with plastic wrap and reinforced with metal straps for added protection during shipping.
For smaller orders, the pipes will be packed in sturdy cardboard boxes with foam inserts to prevent any damage during transit.
Our standard shipping method is by sea, but we also offer air freight and express delivery options for urgent orders. We work closely with reputable shipping companies to ensure timely and secure delivery of our products.
Customized packaging options are also available upon request. Please contact our sales team for more details.
Q: What are the applications of wear-resistant ceramic-lined pipe fittings?
A: Mining: Wear-resistant ceramic pipes are widely used in mining to transport abrasives such as coal, ore, and minerals.
Cement: In the cement industry, pipes are used to transport cement, limestone, and other raw materials.
Steel: The pipeline is also used in steel plants to transport materials such as iron ore, coal, and coke.
Thermal power: Wear-resistant ceramic pipes are used in power plants to transport fly ash, limestone, and other materials.
Chemical industry: This pipeline is suitable for transporting corrosive materials in the chemical industry.
Q: What is the production process of ceramic lining for pipelines?
A:Mixing: Mix high-quality alumina powder with adhesive and other additives.
Forming: Then use a hydraulic press or extruder to press the mixture into the desired shape.
Drying: The formed pipeline is dried in the kiln to remove excess moisture.
Sintering: The dried pipeline is fired in a high-temperature kiln to form a dense and durable ceramic material.
Mechanical processing: Mechanical processing of sintered tubes to obtain the required size and smooth surface.
Q: How to install wear-resistant ceramic pipes?
A: To install wear-resistant ceramic pipes, follow the steps below:
Prepare the installation site to ensure it is clean and level. Carefully place the pipeline in place using lifting equipment. Use appropriate joints and seals to connect pipes. Tighten the bolts and check for leaks. Test the pipeline by passing the material through it and making necessary adjustments.
Q: How to maintain a Ceramic Pipe?
A: Regularly inspect the pipeline for any cracks, wear, or damage. Clean the inner surface of the pipeline to remove any accumulated material. Immediately replace any damaged or worn parts. Check for any leaks in the joints and seals, and repair or replace them as necessary. Follow the recommended operating parameters to avoid excessive wear and damage to the pipeline.
