Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Ceramic Lining Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Hardness: |
9 Mohs |
Installation Method: |
Welding/Flange |
Length: |
1000mm-6000mm |
Lifetime: |
Long-lasting |
Lining Type: |
Pipe |
Material: |
Ceramic |
Pressure Resistance: |
Up To 10MPa |
Service Life: |
More Than 10 Years |
Hardness: |
9 Mohs |
Installation Method: |
Welding/Flange |
Length: |
1000mm-6000mm |
Lifetime: |
Long-lasting |
Lining Type: |
Pipe |
Material: |
Ceramic |
Pressure Resistance: |
Up To 10MPa |
Service Life: |
More Than 10 Years |
Product Description
The high-temperature-resistant ceramic pipe adopts a stud welding process, which is suitable for high-temperature environments above 300 ℃. This product uses an advanced stud welding process to fix alumina ceramics on the steel equipment, and cooperates with special high-temperature resistant adhesives, Long-term operation under high temperatures does not fall off.
Product parameters
| Items | Specifications | |
| Al2O3 | ≥95% | ≥ 99% |
| Density | >3.8g/cm3 | >3.83g/cm3 |
| HV10 | ≥1200 | ≥1300 |
| Rock Hardness HRA | ≥85 | ≥90 |
| Bending Strength MPa | ≥330 | ≥340 |
| Compression strength MPa | ≥1200 | ≥1300 |
| Fracture Toughness KIc MPam 1/2 | ≥4.0 | ≥4.2 |
| Volume wear | ≤0.02cm3 | ≤0.01cm3 |
Product testing
High temperature resistant ceramic pipes are fully incorporated into the ISO quality management system from product design, and manufacturing to installation services. Each process is inspected by quality inspectors. Products that do not meet the standards are returned to the previous process for production, and the company will sample the finished products. Inspection, the finished product passes the performance inspection before leaving the factory and has a certificate of conformity affixed.
Application Guidance
High Alumina Ceramic Lined Conveying Wear Resistant Elbow is designed to provide a superior abrasion-resistant solution for industrial applications. They are used extensively in the mining, cement, chemical, and power generation industries to transport abrasive materials.
The elbow is lined with high-quality ceramic tiles that offer exceptional wear resistance. These tiles are made from high-quality alumina and are known for their excellent abrasion resistance, high-temperature resistance, and chemical inertness.
When using a high alumina ceramic lined conveying wear resistant elbow, it is essential to follow some application guidance to ensure that the elbow performs optimally and lasts longer. One of the most critical things to avoid is welding on-site. Welding can damage the ceramic layers, leading to reduced performance and a shorter lifespan. It is recommended that the welding layers should be at least 30mm above the ceramic layers.
If welding is required, spot welding or must must-welding technique can be used instead of a full-length weld. Watering after welding can also help reduce the damage to the adhesive layer.
During transportation and installation, it is essential to avoid striking or throwing the pipes to prevent damage to the ceramic tiles. The best abrasion-resistant solution is achieved by using thicker ceramic liners in the elbow, especially in areas that experience serious abrasion.
In conclusion, the high alumina ceramic lined conveying wear resistant elbow is an excellent solution for industries that handle abrasive materials. Following the application guidance is essential to ensure optimal performance and a longer lifespan. With proper installation and maintenance, the elbow can provide a durable, abrasion-resistant solution for various industrial applications.
Advantage
Alumina ceramic lined elbow is a product that is designed to withstand extreme levels of wear and tear. It has many advantages over traditional elbow materials such as its super wear-resistant properties, high density, and high-temperature resistance. The elbow is made from 95% chromium corundum, which is a tough and durable material.
The elbow is formed by dry-pressing 100 tons of hot-bending, which makes it seamless and wear-resistant. The outside of the bending part is hot-bent, which allows for a better fit and longer service life. The elbow is firmly bonded without peeling, using epoxy adhesive and mismatch installation technology, creating a seamless, almost invisible joint.
One of the other advantages of ceramic lined pipe is that it is highly resistant to high-pressure environments. This makes it the ideal material for applications where high pressure is present, such as in mining or manufacturing processes. It can withstand pressures of up to 200-300 words, making it an excellent choice for any industrial application.
Another important feature of this elbow is that it is capable of withstanding high temperatures. This is due to the use of inorganic bonds, which are highly resistant to aging and thermal shock. This makes it ideal for use in high-temperature environments where other materials would quickly deteriorate.
In conclusion, an High Alumina Ceramic Lined tube is a product that offers superior wear resistance, high density, and high-temperature resistance. It can be used in a variety of industrial applications and is ideal for use in environments where wear and tear is a concern. Its durability and longevity make it an excellent choice for any industry that requires a durable, reliable, and long-lasting material.
Production Market
Our customers come from all over the world, and the main markets are the United States, Britain, Australia, South Korea, Canada, Germany, etc.
Factory equipment introduction
The company has production and processing equipment such as a vulcanizing press, medium frequency hot simmering pipe bender, CNC cutting machine, lathe, punching machine, milling machine, sawing machine, radial drill, etc., and is equipped with professional equipment and technical personnel, with a certain scale of production capacity, High temperature resistant ceramic pipe steel parts are mainly carbon steel and stainless steel, and the steel parts are the integral hot bending seamless pipe process.
Do you know the design principle of wear-resistant ceramic elbows for pulverized coal pipelines in power plants?
The flow rate of pulverized coal can usually reach more than 30 m/s. If the pulverized coal pipeline is flushed for a long time, it will cause serious wear and tear. Especially the elbow part, which is easy to be worn through. The use of wear-resistant ceramic elbows in pulverized coal pipelines in power plants has solved the wear problem for many power plants.
The wear-resistant ceramic elbow has a "shrimp waist" structure. First of all, the precise size of the ceramic lining is designed by computer-aided design. There are special angles on both sides of each tile so that the tiles are closely attached without gaps. When the last tile of each circle is embedded, a 360° mechanical self-locking force is formed between the tiles. Make sure the ceramic doesn't come off.
Each ring of ceramics is welded to the inner wall of the steel pipe through the ceramic sheet by a special stud to fix the ceramic sheet. Through the analysis of mechanical properties, the ceramics are cut along the flow direction of the medium to be consistent with the shape of the elbow, so that each circle of ceramic pieces is closely attached without gaps, and finally, a complete and reliable ceramic arch structure is formed. When assembling the ceramics, it adopts triple fixation of sticking, welding, and mechanical self-locking to ensure that the ceramic pieces will not fall off and can adapt to high-temperature environments.
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