Hunan Yibeinuo New Material Co., Ltd. Factory Tour

Manufacturing Facilities for Customized Wear Protection Products

Hunan Yibeinuo New Material Co., Ltd. manufactures wear-resistant ceramic products and customized industrial lining systems under the Elacera brand.

Our production and processing capabilities cover alumina ceramic forming and firing, ceramic cutting and grinding, rubber vulcanization, steel component fabrication, ceramic lining assembly, and final inspection. This allows us to control the main production stages and respond to different drawings, dimensions, and operating requirements.

Ceramic Production Facilities

Our ceramic production facilities are used to manufacture alumina ceramic tiles, cylinders, sleeves, rings, and other wear-resistant components.

The main production processes include raw material preparation, forming, drying, high-temperature firing, cutting, grinding and dimensional inspection. Ceramic grade, dimensions and surface condition are checked according to the confirmed technical requirements.

Available products include both standard ceramic components and customized shapes for pipes, chutes, cyclones, pulleys and other high-wear equipment.

Steel Fabrication and Pipe Processing

Our steel fabrication facilities support the production of ceramic-lined pipes, elbows, reducers, chutes, cyclones and other customized steel components.

The equipment includes medium-frequency induction pipe-bending machines, CNC cutting machines, lathes, milling machines, punching machines, sawing machines, hydraulic presses and welding equipment.

Steel components are processed according to approved drawings. Key dimensions, flange orientation, welding condition and surface treatment are checked before ceramic installation begins.

Rubber Vulcanization and Composite Liner Production

Rubber vulcanizing equipment is used to manufacture rubber ceramic wear liners, ceramic pulley lagging and other ceramic-rubber composite products.

Ceramic components can be vulcanized into rubber in different arrangements and thicknesses according to impact level, abrasion conditions, and installation method. Steel backing plates and fastening systems can also be incorporated when required.

Ceramic Lining and Product Assembly

Different lining methods are selected according to the product structure and actual operating conditions. These may include adhesive bonding, welding, rubber vulcanization or a combination of fixing methods.

Before lining begins, we confirm the ceramic grade, lining thickness, ceramic arrangement, installation position and operating conditions. Particular attention is given to elbows, material impact areas, joints and other locations where premature wear may occur.

Quality Inspection Equipment

Quality checks are carried out during production and before shipment. Depending on the product, inspections may cover ceramic hardness, density, wear resistance, mechanical properties, dimensions, bonding condition, welding quality, and final assembly.

Production and Quality Control

Each customized order is produced according to the approved drawings and technical specifications. Our production, technical, and quality control teams follow the project from material preparation through processing, assembly, inspection, and packing.

Inspection photos, dimensional records, and packing photos can be provided when required. Products are packed according to their dimensions, weight, and transportation conditions to reduce the risk of damage during handling and delivery.

Visit Elacera

Customers are welcome to visit our production facilities and discuss their wear problems with our technical team.

Send us your equipment drawings, operating conditions, or photos of the worn area. We will review the information and recommend a suitable material, lining structure, and manufacturing method.

Request a Factory Visit
Send Your Drawings
Contact Elacera

Customized from Drawings, Samples, or Operating Conditions

Industrial wear problems are rarely identical. Equipment dimensions, conveyed materials, impact level, temperature, corrosion, and installation conditions can all affect the performance of a wear lining.

Hunan Yibeinuo New Material Co., Ltd. provides OEM and ODM services for wear-resistant ceramic products under the Elacera brand. We support both drawing-based manufacturing and customized product development for non-standard industrial applications.

OEM Manufacturing According to Your Drawings

For OEM projects, customers can provide drawings, dimensions, technical specifications, samples, or approved product designs. Our team reviews the information before production and confirms the key requirements with the customer.

OEM manufacturing can include:

• Product dimensions and tolerances
• Alumina ceramic grade, shape and thickness
• Steel grade, wall thickness and flange dimensions
• Rubber type and thickness
• Ceramic arrangement and lining structure
• Bonding, welding or vulcanization method
• Surface treatment, coating and product identification
• Customized labels, packing marks and export packaging

Production begins only after the drawings and technical requirements have been confirmed.

ODM Support Based on Working Conditions

When a complete drawing is not available, customers can provide equipment photos, worn-part samples or basic operating information.

Our technical team reviews factors such as:

• Conveyed material and particle size
• Abrasion and impact level
• Operating temperature
• Chemical or corrosive conditions
• Equipment dimensions and installation space
• Material flow direction and high-wear areas
• Required service life and maintenance conditions

Based on this information, we can recommend a suitable ceramic material, lining thickness, ceramic arrangement, and fixing method. The proposed structure is submitted to the customer for review before manufacturing.

Products Available for Customization

Our OEM/ODM services cover a wide range of wear-resistant products, including:

• Alumina ceramic tiles, cylinders, sleeves and rings
• Ceramic-lined pipes, elbows, reducers and fittings
• Rubber ceramic wear liners
• Ceramic pulley lagging
• Ceramic-lined cyclones
• Ceramic-lined chutes, hoppers and separators
• Ceramic-rubber hoses
• Steel-backed ceramic composite liners
• Customized ceramic-lined equipment and components

Both standard products and non-standard structures can be manufactured according to project requirements.

Customizable Materials and Structures

Different materials and structures are selected according to the actual wear conditions.

Customization options include:

• Alumina ceramic grade
• Ceramic shape and thickness
• Smooth or studded ceramic surfaces
• Straight or staggered ceramic arrangement
• Rubber compound and rubber thickness
• Steel backing plate and fastening system
• Carbon steel or stainless-steel components
• Adhesive bonding, welding or vulcanized fixing
• Flange type, connection method and surface coating

For high-impact areas, a ceramic-rubber composite structure may be recommended. For pneumatic conveying pipes and elbows, the lining arrangement is designed to provide continuous protection along the material flow path.

OEM/ODM Project Process

1. Requirement Review

The customer provides drawings, samples, equipment photos, or operating conditions.

2. Technical Confirmation

We confirm the product dimensions, materials, lining thickness, ceramic arrangement, fixing method, and inspection requirements.

3. Drawing or Proposal Approval

For customized products, production drawings or technical proposals are submitted for customer approval.

4. Sample or Trial Production

Samples or trial products can be produced when technical verification is required before batch production.

5. Manufacturing

Production may include ceramic forming and firing, steel fabrication, pipe processing, rubber vulcanization, ceramic lining and final assembly.

6. Inspection

Products are inspected according to the approved drawings and technical specifications.

7. Packing and Shipment

Customized products are packed according to their dimensions, weight, and transportation conditions. Wooden cases, steel frames or other suitable export packaging can be used.

Inspection and Project Documentation

• Depending on the product, our inspections may cover:
• Product dimensions and tolerances
• Ceramic material and thickness
• Ceramic arrangement and lining condition
• Steel structure and welding quality
• Bonding or vulcanization condition
• Flange dimensions and orientation
• Surface treatment and coating
• Final assembly and packing condition

Inspection photos, dimensional records, packing photos, and other agreed project documents can be provided before shipment.

Branding and Export Packaging

OEM products can be supplied with customized labels, packing marks, or customer branding when required and confirmed before production.

For Elacera products, we use suitable export packaging to protect ceramic components and lined equipment during handling and transportation.

Start Your OEM/ODM Project

Send us your drawings, samples, equipment photos, or operating conditions. Our team will review the information and help determine a suitable wear-resistant material and product structure.

Send Your Drawings
Request a Customized Solution
Contact Elacera

Application-Focused Development for Industrial Wear Problems

Hunan Yibeinuo New Material Co., Ltd. focuses its research and development work on practical wear problems found in industrial equipment.

Under the Elacera brand, our technical team develops and improves wear-resistant ceramic products according to actual operating conditions. Rather than applying the same lining structure to every application, we consider abrasion, impact, temperature, corrosion, material flow, and installation conditions before recommending a solution.

Our R&D work mainly covers material selection, lining structure design, non-standard product development, sample production and application improvement.

Wear Condition Analysis

A reliable wear protection solution begins with understanding how the equipment operates.

• Before developing or improving a product, we review available information such as:
• Conveyed material and particle size
• Material flow direction and velocity
• Abrasion and impact level
• Operating temperature
• Chemical and corrosive conditions
• Pressure or vacuum conditions
• Equipment dimensions and available installation space
• Current wear locations and service life
• Maintenance and replacement requirements

Different wear areas require different solutions. For example, a pneumatic conveying elbow requires continuous protection against concentrated abrasion, while a transfer chute may need a ceramic-rubber structure to absorb both impact and wear.

Material and Lining Structure Selection

Based on the operating conditions, we help select a suitable ceramic material, thickness, shape, and installation structure.

Technical options may include:

• Alumina ceramic grade and thickness
• Ceramic tiles, cylinders, sleeves or rings
• Smooth or studded ceramic surfaces
• Straight or staggered ceramic arrangements
• Ceramic-rubber composite structures
• Steel-backed ceramic liners
• Carbon steel or stainless-steel components
• Adhesive bonding, welding or vulcanized fixing
• Flange types and connection methods
• Surface treatment and protective coating

The objective is to balance wear resistance, impact resistance, installation reliability, maintenance requirements and project cost.

Non-Standard Product Development

Many industrial wear parts cannot be selected from standard catalogues. We therefore support the development of non-standard products based on customer drawings, samples, equipment photos or site measurements.

Products developed for customized applications may include:

• Ceramic-lined pipes, elbows and reducers
• Ceramic-lined cyclones and separators
• Ceramic-lined chutes, hoppers and tanks
• Rubber ceramic wear liners
• Ceramic pulley lagging
• Ceramic-rubber hoses
• Steel-backed ceramic composite liners
• Special-shaped alumina ceramic components
• Customized ceramic-lined equipment

During development, we review the main dimensions, installation method, ceramic arrangement, high-wear areas, and connection details before preparing the production proposal.

Drawing Review and Technical Confirmation

For customized projects, drawings and technical requirements are reviewed before production begins.

Key details may include:

• Overall product dimensions
• Ceramic grade and lining thickness
• Steel material and wall thickness
• Flange dimensions and orientation
• Ceramic arrangement and joint position
• Rubber thickness and hardness
• Bonding, welding, or vulcanization method
• Installation and inspection requirements

If potential manufacturing or installation problems are identified, we communicate with the customer and propose suitable adjustments before the drawing is approved.

Sample Production and Verification

For special structures or new applications, sample or trial production can be arranged when required.

Depending on the product, verification may cover:

• Product dimensions and tolerances
• Ceramic thickness and surface condition
• Ceramic arrangement
• Bonding or vulcanization condition
• Steel structure and welding quality
• Assembly and installation fit
• Wear or impact performance when applicable

The sample results and customer feedback help confirm whether the proposed structure is suitable before batch production.

Continuous Product Improvement

Our product development is closely connected with production experience and customer feedback.

Information from manufacturing, installation, and actual wear performance helps us improve ceramic arrangement, lining thickness, fixing methods and structural details. Particular attention is given to elbows, joints, material impact zones and other areas where premature wear is more likely to occur.

This application-focused approach allows us to develop practical wear protection products for mining, cement, power generation, steel, ports, pneumatic conveying, chemical processing and other demanding industries.

Our R&D Process

1. Application Information Collection

The customer provides drawings, equipment photos, worn-part samples or operating information.

2. Wear Condition Review

We analyze the abrasion, impact, temperature, corrosion, and installation conditions.

3. Material and Structure Proposal

A suitable ceramic material, lining thickness, arrangement, and fixing method are recommended.

4. Drawing and Sample Confirmation

Production drawings or samples are prepared for customer review when required.

5. Production and Inspection

After technical approval, the product moves into manufacturing, inspection, and final delivery.

Develop a Wear Protection Solution With Elacera

Send us your equipment drawings, operating conditions, or photos of the worn area. Our team will review the application and help develop a suitable wear-resistant material and lining structure.

Send Your Application Details
Request a Technical Proposal
Contact Elacera