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Hunan Yibeinuo New Material Co., Ltd.
About Us
Your Professional & Reliable Partner.
YIbeino New Materials focuses on the research and development of new wear-resistant ceramic materials and is committed to providing material conveying, pneumatic conveying system engineering design and equipment wear problems under various complex working conditions for cement, thermal power, steel, coal, port, chemical, new energy, mineral processing, engineering machinery, concrete pipe pile, and other industries. We have 20 years of industry experience in the field of wear-resistant materials...
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Year Established

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Million+
Employees

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Million+
Customers Served

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Million+
Annual Sales
China Hunan Yibeinuo New Material Co., Ltd. Strict quality assurance system
Each process is strictly carried out in accordance with quality standard procedures, and the quality control process is strictly supervised to ensure that each factory product meets the national standards for wear-resistant ceramics.
China Hunan Yibeinuo New Material Co., Ltd. Leading design and R&D capabilities
Our company has a professional R&D team composed of experts in alumina ceramics and wear-resistant ceramic installation engineers. Through nearly 20 years of accumulated equipment anti-wear experience, we provide customers with customized equipment anti-wear solutions and provide enterprises with reduced costs and increased efficiency.
China Hunan Yibeinuo New Material Co., Ltd. Strong production capacity
It has advanced alumina ceramic production lines and modern steel structure processing plants.
China Hunan Yibeinuo New Material Co., Ltd. Quick response service
Quotation provided within 12 hours Provide anti-wear solutions 24 hours a day Convenient delivery channels: car, train, plane, sea transportation, etc.

quality Wear Resistant Ceramic Pipe & Alumina Ceramic Pipe manufacturer

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How wear-resistant ceramic pipes save costs for companies
In the production and operation of enterprises, the choice of pipes has a vital impact on cost control and efficiency improvement. Our company's wear-resistant ceramic pipes are undoubtedly the best choice for many companies to save money.   Alumina ceramic pipes have the advantage of a longer service life. Its service life is more than 6 times that of ordinary wear-resistant pipes. It can save the time of annual downtime for pipe replacement. For enterprises, downtime often means stagnation of production, which is a huge loss. Our wear-resistant ceramic pipes can reduce this loss to a very low level, thereby improving productivity. The increase in productivity has undoubtedly brought more output and benefits to the enterprise. At the same time, less downtime and longer life also greatly reduce the total production cost. For example, for ordinary wear-resistant steel pipes, the life span is only 1 year, while our ceramic pipes can be used for 5 years. On the surface, the initial cost seems to be higher than ordinary wear-resistant steel pipes. However, as time goes by, the results are very different. In a 5-year cycle, compared with ordinary wear-resistant steel pipes, pipe lining ceramic saves multiple downtime and installation costs. Ordinary wear-resistant steel pipes need to be installed every year, while ceramic pipes only need to be installed once.   In addition, wear-resistant ceramic pipes have additional cost-saving advantages. Compared with ordinary wear-resistant steel pipes, it requires less maintenance and repair. In the production process of an enterprise, the maintenance and repair of equipment and pipelines often require a lot of manpower, material resources, and time. This feature of wear-resistant ceramic pipes means that the enterprise will have less maintenance time, which can allow employees to devote more energy to production. At the same time, lower maintenance costs also further reduce the company's expenditure on pipelines, saving money for the company and enhancing the company's competitiveness in the market. Choosing alumina ceramic lining for pipelines is to choose an efficient, economical, and reliable pipeline solution.
What is an alumina composite liner and what are its characteristics?
As a leader in wear-resistant materials, alumina composite liner cleverly combines the characteristics of alumina ceramics with rubber or steel plates and plays an important role in many industrial scenarios. It uses the rubber vulcanization process to firmly embed alumina ceramics into the rubber matrix, creating a wear-resistant layer that is both strong and has a buffering effect. This innovative design not only simplifies the installation process but also greatly improves the impact resistance, providing a solid protective barrier for the equipment.   The composite liner is formed by integral vulcanization, which ensures the firmness of the structure and reduces the weight by more than 60%, greatly facilitating installation and later maintenance. In many fields such as mines, mineral processing equipment, pipeline transportation, and storage tanks, alumina composite liner significantly extends the service life of ethe equipment and improve overall production efficiency.   With its excellent wear resistance and wide range of applications, alumina composite liners have become an indispensable part of modern industry. Especially in the ceramic rubber composite liner formed by combining with rubber, the process is more complex and delicate. The ceramic and rubber are perfectly integrated through vulcanization technology to form a hard and elastic wear-resistant layer. In addition, the ceramic rubber composite lining has many other advantages. It can be vulcanized together with the steel plate with bolts, which greatly simplifies the installation process and reduces the time cost. In terms of impact resistance, the lining performs well and can effectively absorb the impact force generated when high-hardness materials such as ore fall, protecting the equipment from damage.   In terms of firmness, the overall vulcanization process ensures that the bolts on each lining can pass through the bottom steel plate firmly and do not easily fall off, ensuring the stable operation of the equipment under harsh working conditions.   In mines and mineral processing equipment, alumina composite linings are widely used to protect various high-wear parts. Whether it is anti-wear in pipeline transportation, anti-scouring in storage tanks, or wear-resistant treatment of deflector plates, scrubbers, and other parts, it has shown excellent performance. At the same time, in many fields such as loaders, construction machinery, metallurgical machinery, cement plants, mining machinery, thermal power plants, sand coal yards, alumina composite linings also rely on their excellent performance to provide a strong guarantee for stable operation and efficient production of equipment.   In summary, alumina composite lining has won wide acclaim in modern industry for its unique structural design, excellent wear resistance, and wide application fields. It has injected strong impetus into the development of various industries and the stable operation of equipment and has become a popular wear-resistant material.
Installation process of wear-resistant ceramics
Core characteristics of wear-resistant ceramic sheets Material composition: Alumina (Al₂O₃, purity 92%~99%) Performance advantages: High hardness: Rockwell hardness HRA≥85, wear resistance is more than 20 times that of manganese steel. Corrosion resistance: Acid and alkali resistance, high-temperature resistance (some ceramics can withstand temperatures up to 1600℃). Lightweight: The density is only 1/3 of that of steel, reducing the load on equipment. Issue Phenomenon Cause Analysis Solution Local Ceramic Tile Shedding Oil contamination on the substrate was not completely removed Rework by re-sandblasting and using a degreaser for a second cleaning Brittle and Cracked Glue Layer Incorrect mixing ratio or uneven mixing Strictly weigh according to the specified ratio, and ensure mixing time is ≥3 minutes Ceramic Edge Chipping No chamfering or buffer layer applied Use ceramic tiles with R5 rounded corners for the edges, and install rubber edge guards Ceramic Lifting in High-Temperature Areas The glue's temperature resistance is insufficient Replace with inorganic glue or add an anchoring structure Installation process steps 1. Surface treatment Cleaning: Remove oil, rust, and impurities from the surface of the equipment. Polishing: Increase surface roughness and improve bonding effect.   2. Adhesive selection Epoxy resin: Suitable for most working conditions, high bonding strength. Polyurethane: Suitable for high-temperature environments, good elasticity. Inorganic adhesive: Suitable for ultra-high temperature environments, good heat resistance.   3. Ceramic sheet pasting Gluing: Apply adhesive evenly on the back of the equipment and ceramic sheet. Pasting: Paste the ceramic sheet according to the designed position to ensure a tight fit. Pressurization: Use a clamp or heavy object to pressurize to ensure a firm bond.   4. Curing Room temperature curing: Usually takes more than 24 hours. Heating curing: Curing can be accelerated in a high-temperature environment to improve bonding strength.   5. Inspection and trimming Inspection: Check the bonding quality after curing to ensure no shedding or hollowing. Trimming: Trim if necessary to ensure a smooth surface.   Precautions Environmental conditions: Ensure that the installation environment is dry and clean, and avoid dust and moisture. Use of adhesive: Strictly follow the instructions to avoid waste or failure. Safety protection: Wear protective equipment to avoid contact with the adhesive on the skin or eyes. Quality inspection: Perform a comprehensive inspection after installation to ensure there are no quality problems.

2025

02/13

Is wear testing of ceramic materials important?
Ceramic materials are widely used in many fields, and their wear resistance is one of the most studied properties. Wear resistance reflects the ability of materials to resist loss under mechanical effects such as wear and friction. This property plays a vital role in exploring the practical application areas of ceramic materials.   Basic concepts about the wear of ceramic materials 1. The connection between wear resistance and other properties: Wear-resistant ceramic materials may have both wear resistance and toughness, but the hardness is not necessarily outstanding; materials with high hardness are wear-resistant, but they may not be completely tough. This shows that wear resistance is not equivalent to the toughness or hardness of the material. Wear has various causes, including adhesive wear, scratch wear, surface fatigue wear, and corrosive wear. 2. The core of ceramic wear test: Ceramic wear test mainly evaluates the ability of ceramic materials to withstand abrasive wear under specific conditions. The data obtained through such tests helps to determine the specific type of material applicable.   3. Factors to consider when testing wear resistance: When conducting wear resistance tests, attention should be paid to the intrinsic surface properties of the material, such as hardness, strength, ductility, and work hardening. At the same time, factors such as surface finish, lubrication, load size, speed, corrosion, temperature, and the performance of the opposing surfaces are also crucial.   Typical wear-resistant ceramics and their application examples Zirconium oxide, silicon nitride, boron carbide, cubic boron nitride, aluminum oxide, and silicon carbide are typical wear-resistant ceramics. These ceramic materials are widely used in the fields of material grinding and polishing, structural components, wear-resistant coatings, and linings of pipes or equipment.   The wear resistance of ceramic materials directly affects the safe service life of mechanical equipment and parts. Therefore, determining their wear resistance is crucial to finding applications for these materials in mechanical equipment.

2025

02/12

Ceramic composite wear-resistant pipe, double leap in quality and technology
Ceramic composite wear-resistant pipe is widely used in the field of wear-resistant pipes and is highly respected. This is due to its excellent wear resistance and corrosion resistance, as well as its simple installation and low maintenance cost. Elacera has been deeply involved in wear-resistant ceramic production for over 20 years. We are committed to continuous improvement of ceramic quality, continuing to hone the ceramic composite process, and striving for perfection.   The ceramic composite wear-resistant pipe is usually composed of three layers of steel pipe, adhesive, and wear-resistant ceramic. Advanced adhesive technology is used to firmly adhere the ceramic sheet to the inner wall of the steel pipe. This unique structure simplifies the installation process and reduces costs. In addition, the patch wear-resistant pipe is also suitable for the working conditions of pneumatic conveying powder, such as the equipment and pipelines of the powder-making system of thermal power plants, and the powder selector of cement plants. In addition, the patch wear-resistant pipe is also suitable for the working conditions of pneumatic conveying powder. Ceramic quality is certainly critical, but the ceramic pasting process also has an important impact on the pipeline's performance. Problems such as too large gaps between ceramic sheets, uneven surfaces, or adhesive residues may cause material blockage, reduce conveying efficiency, and aggravate wear. To this end, we have taken a series of measures to improve the ceramic composite effect.   On the one hand, we have introduced advanced production equipment, including laser cutting machines, precision grinders, etc., to ensure that the ceramic sheets are accurate in size, fit tightly, and effectively reduce gaps.   On the other hand, we have also improved and optimized the ceramic pasting process. For example, the staggered arch installation process is used instead of the traditional direct pasting process to make the ceramic layer more stable and not easy to fall off. This process not only enhances the wear resistance of the ceramic layer but also ensures its long-term operation stability. After the ceramic pasting is completed, subsequent processes such as scraping glue and grinding will be carried out to further improve the flatness and finish of the ceramic.   Through our unremitting efforts, the quality and process of ceramic composite wear-resistant pipes have reached new heights, winning the trust and praise of many customers at home and abroad.

2025

01/16