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Alumina Ceramic Sleeve Applied in Cement Plant

2026-04-01

Project Background

A large cement plant was experiencing serious wear in its pneumatic conveying pipeline for cement powder. The original carbon steel pipes required replacement every 3–4 months, resulting in frequent shutdowns and high maintenance costs. The customer was looking for a more durable solution to improve system reliability.

Customer Concerns

• Pipeline wears too fast
• Frequent shutdown for maintenance
• High labor replacement cost
• Risk of material contamination
• Need for longer service life

Solution

We recommend using high-alumina ceramic sleeves in high-wear straight pipes and elbows. The product features a 95% alumina ceramic inner lining, and the ceramic thickness is designed based on on-site working conditions.

Item	Specification
Material	95% Alumina Ceramic
Ceramic Thickness	10 mm
Pipe Diameter	DN150
Working Medium	Cement Powder
Conveying Method	Pneumatic
Working Temperature	<120°C

Results After Installation

After 12 months of operation, the ceramic sleeve showed minimal wear. The customer reported significant improvement in pipeline life and reduced maintenance frequency.

Item	Steel Pipe	Ceramic Sleeve
Service Life	3–4 months	Over 12 months
Replacement Frequency	High	Very Low
Maintenance Cost	High	Reduced
Downtime	Frequent	Minimal

Customer Feedback

The ceramic sleeve significantly improved our conveying pipeline performance. We reduced shutdown time and maintenance cost. We plan to replace more pipelines with ceramic-lined products.

Hunan Yibeinuo New Material Co., Ltd.

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