There are significant differences between metal elbows and ceramic elbows in material properties, performance, and application scenarios. The following are their main differences:
Material properties
Metal elbows: Usually made of metal materials such as cast steel and alloy steel, they have high strength and toughness, but relatively low hardness (surface hardness generally does not exceed HRC60) and limited wear resistance.
Ceramic elbows: The lining is made of high-performance ceramic materials (such as alumina ceramics), with extremely high hardness (Mohs hardness can reach above level 9, HRA85 or above), and wear resistance and corrosion resistance are significantly better than metal.
Wear resistance
Metal elbows: Due to the low hardness of the material, when conveying abrasive media (such as slurry and coal powder), it wears faster and has a shorter service life.
Ceramic elbows: Excellent wear resistance, service life is several times or even more than ten times that of ordinary metal elbows, especially suitable for high wear conditions.
Corrosion resistance
Metal elbows: They are easily corroded in corrosive environments such as acids and alkalis, especially in humid environments, where they will rust and cause increased wear.
Ceramic elbows: They have stable chemical properties are resistant to acid and alkali corrosion, and can maintain good performance even in harsh environments.
Operation resistance
Metal elbows: The inner surface roughness is high, which can easily cause fluid turbulence and increase operation resistance.
Ceramic elbows: The inner surface is smooth and the operation resistance is small, which can effectively reduce energy consumption during fluid transportation.
Weight and installation
Metal elbows: They are usually heavier and have higher installation and transportation costs.
Ceramic elbows: They are light in weight, easy to install, have low system load, and save manpower and material resources.
Service life
Metal elbows: In high-wear environments, they have a short service life and may need to be replaced frequently.
Ceramic elbows: They have a long service life, reduce the frequency of maintenance and replacement, and reduce long-term use costs.
Application scenarios
Metal elbows: They are suitable for ordinary piping systems that do not require high wear resistance and corrosion resistance.
Ceramic elbow: widely used in high-wear and high-corrosion industrial fields such as electricity, metallurgy, chemical industry, mining, etc., especially suitable for conveying solid particles, slurry, coal powder and other media.
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