China Hunan Yibeinuo New Material Co., Ltd. Company Cases

Application of Alumina Ceramic Pipes in Chemical Plants Application fields: chemical industry, metallurgy, electric power, etc. Case details: Alumina patch ceramic pipes are widely used in chemical plants due to their high-temperature resistance, corrosion resistance, and good insulation performance. The corrosion resistance and service life of the pipeline are increased by alumina patches to ensure the stable operation of the pipeline in high-temperature and chemically corrosive environments   Upgrade and transformation of wear-resistant pipelines in power plants Application fields: high temperature and high wear environments such as power plants. Case details: The original pipeline of a power plant used a stainless steel wear-resistant layer, but its service life was short. Later, alumina ceramic sheets were used as the wear-resistant layer, which was bonded to the inner wall of the pipeline with high-strength adhesives, significantly improving the service life and work efficiency of the pipeline.     Ceramic lining application cases Application of ceramic linings in port material conveying systems Application fields: material conveying systems such as ports and docks. Case details: A port on the Yangtze River used ZTA wear-resistant ceramic linings in its material conveying system, successfully solving the problem of easy wear of wear-resistant steel patches. ZTA wear-resistant ceramic lining supports the port for more than 2 years under the same conditions, significantly reducing the maintenance workload and saving costs.   Application of ceramic lining in hopper chute of thermal power plant Application field: coal and material conveying system of thermal power plant. Case details: Ceramic lining is designed to solve the wear problem of guide trough. Its excellent wear resistance, impact resistance, and high-temperature resistance significantly extend the service life of the guide trough. It has been widely used in coal and material conveying systems such as thermal power plants.   In summary, alumina ceramics, alumina ceramic pipes, and ceramic linings have a wide range of application cases in many fields, and their excellent performance and stable quality have been recognized and trusted by users.       .

The application of ceramic pipes in the lithium battery industry is becoming more and more extensive. The following is a detailed analysis of this application:   Application scenarios of ceramic pipes in the lithium battery industry Electrolyte delivery pipelines: In the production process of lithium batteries, electrolyte is an indispensable and important component. Ceramic pipes are widely used in the delivery of electrolytes due to their good chemical stability and corrosion resistance. Ceramic pipes can effectively prevent electrolyte leakage and contamination, ensuring the safety and stability of the production line.   Thermal management system： Lithium batteries generate heat during operation. If the heat cannot be dissipated in time, it may cause battery performance degradation or even accidents. Wear-resistant ceramic pipes are used to build battery thermal management systems due to their high thermal stability and low thermal conductivity to ensure that the battery can maintain a suitable temperature under various working environments.   Battery structure support： Alumina ceramic pipes can also be used as supporting materials for the internal structure of lithium batteries to enhance the mechanical strength of the battery. The ceramic sleeve lined in the pipe can effectively prevent the battery from deformation and damage during the charging and discharging process. Technical advantages of ceramic pipes High chemical stability:Ceramic materials have excellent chemical stability and can resist corrosion from a variety of chemical substances. In the complex environment of lithium batteries, ceramic pipes perform well and can ensure the stable operation of the battery system.   Strong wear resistance: The successful development of new ultra-wear-resistant integral ceramic pipes has further improved the wear resistance of ceramic pipes and can extend the service life of the battery system.   Smooth inner wall: The inner wall of the integral ceramic sleeve is smooth and the airflow is smooth, which can reduce the iron ion impurity content in the positive electrode material and improve the safety performance of the battery.   Development trend of ceramic pipes in the lithium battery industry Technology is constantly innovating: With the continuous advancement of science and technology, the production technology of ceramic pipes is also constantly innovating. The research development and application of new ceramic materials will further improve the performance and reliability of ceramic pipes.   Market demand continues to grow: The lithium battery industry is widely used in many fields such as new energy vehicles, energy storage and consumer electronics. As these fields continue to develop, the demand for ceramic pipes will continue to grow.   Industry standards are gradually established: With the widespread application of ceramic pipes in the lithium battery industry, relevant industry standards will also be gradually established. This will help regulate the market order and promote the healthy development of the ceramic pipe industry.   Challenges and opportunities of pipeline lining ceramics in the lithium battery industry Challenges: The production cost of steel pipe-lined ceramic casing is relatively high, and it is necessary to continuously reduce production costs to improve market competitiveness. The performance and reliability of wear-resistant pipes need to be continuously improved to meet the demand for high-quality products in the lithium battery industry.   Opportunities: The rapid development of the lithium battery industry provides a broad market space for ceramic pipes. The research development and application of new ceramic materials provide more possibilities for the innovation of ceramic pipes.   In summary, wear-resistant ceramic lined pipes have broad application prospects and development potential in the lithium battery industry. With the continuous innovation of technology and the continuous development of the market, it will play a more important role.    

There are significant differences between alumina ceramic pipes and ceramic liners. The following is a detailed comparison of the two:   Definition and use Alumina ceramic pipes Definition: Alumina ceramic pipes are made of alumina as the main raw material through a special process. Use: Mainly used in occasions that require wear resistance, corrosion resistance, and high-temperature resistance, such as mining, chemical steel, cement, ports, lithium batteries, and other industries.   Alumina ceramic lining Definition: Alumina ceramic lining is a high-performance ceramic material used for lining various industrial equipment. Use: Mainly used to protect equipment from damage caused by harsh conditions such as wear, corrosion, and high temperature, such as mechanical equipment parts, chemical equipment linings, etc.   Performance characteristics Wear resistance Ceramic lined pipeline: Has high wear resistance and can withstand friction and wear of materials during transportation. Alumina ceramic lining: also has excellent wear resistance and can effectively resist external wear and impact.   Corrosion resistance Alumina ceramic pipes: have good corrosion resistance and can resist the erosion of various corrosive media. Alumina ceramic lining: Good chemical stability, can resist erosion by corrosive media such as acid and alkali.   High-temperature resistance Alumina ceramic pipe: Good high-temperature resistance, and can maintain stable performance in a high-temperature environment. Alumina ceramic lining: It can also maintain stable performance in a high-temperature environment, and its service life will not be affected by thermal expansion and contraction.   The manufacturing process and cost   Manufacturing process Alumina ceramic pipe: Usually manufactured by powder sintering technology, the process is relatively complex, and the sintering temperature and time need to be precisely controlled. Alumina ceramic lining: The manufacturing process includes multiple steps such as material selection, molding, sintering, and surface treatment, which also requires high-precision process control.     Product Cost Alumina ceramic pipe: Due to the complex manufacturing process and high raw material cost, the price is relatively high. Alumina ceramic lining: Also due to the influence of the manufacturing process and raw material cost, the price is not low. However, the specific cost needs to be considered comprehensively based on product specifications, production batch, and other factors.   Application Examples and Effects Alumina Ceramic Pipes Application Examples: In mining transportation, alumina ceramic pipes can effectively reduce the wear and blockage of materials during transportation and improve transportation efficiency. Effect: The wear resistance is significant, which prolongs the service life of the pipe and reduces maintenance costs.   Alumina Ceramic Lining Plates Application Examples: In chemical equipment, alumina ceramic lining plates can protect the equipment from corrosive media and improve the stability and safety of the equipment. Effect: Excellent corrosion resistance, prolongs the service life of the equipment and reduces equipment failures and downtime caused by corrosion.   Alumina ceramic pipes and ceramic lining plates have significant differences in definition, use, performance characteristics, manufacturing process, and cost, as well as application examples and effects. When choosing, comprehensive consideration should be given based on specific application scenarios and needs.          

Wear-resistant pipes are a type of pipe with unique wear-resistant properties. The parts that contact the material are usually made of wear-resistant materials, such as ceramics, alloys, etc., to reduce pipe loss when conveying abrasive particle media, thereby extending the service life of the pipe. Common wear-resistant pipes include: wear-resistant ceramic lined pipes, cast stone composite wear-resistant pipes, ultra-high molecular weight polyethylene wear-resistant pipes, alloy wear-resistant pipes, and rubber wear-resistant pipes.   Wear-resistant ceramic-lined pipes Wear-resistant ceramic pipes are lined with a ceramic layer on the inner wall of a metal pipe. Ceramic materials are used because of their high hardness and excellent wear resistance. The ceramic layer is mostly made of high-performance materials such as alumina ceramics. It is firmly bonded to the inner wall of the metal pipe with the help of special processes. Cast stone composite wear-resistant pipes Cast stone is a silicate crystal obtained by special processing. It is extremely hard and has outstanding wear resistance. Cast stone composite wear-resistant pipes combine cast stone material with a metal shell.   Ultra-high molecular weight polyethylene wear-resistant pipe Ultra-high molecular weight polyethylene (UHMW-PE) material has an extremely low friction coefficient, excellent self-lubricating performance, and wear resistance.   Alloy wear-resistant pipe Alloy wear-resistant pipe is mainly made of steel containing alloy elements such as chromium (Cr), molybdenum (Mo), and nickel (Ni). For example, chromium can improve the hardness and wear resistance of steel, while molybdenum can enhance the high-temperature resistance and toughness of steel.   Rubber wear-resistant pipe Rubber wear-resistant pipe is made of wear-resistant rubber material. Such rubber usually has high elasticity, excellent wear resistance, and corrosion resistance.   Wear-resistant pipes are widely used in mining, coal, power, chemical, and other industries to transport ore, coal powder, ash, and other materials. Their wear resistance can effectively reduce the maintenance cost and replacement frequency of pipelines and improve production efficiency.

As a leader in wear-resistant materials, alumina composite liner cleverly combines the characteristics of alumina ceramics with rubber or steel plates and plays an important role in many industrial scenarios. It uses the rubber vulcanization process to firmly embed alumina ceramics into the rubber matrix, creating a wear-resistant layer that is both strong and has a buffering effect. This innovative design not only simplifies the installation process but also greatly improves the impact resistance, providing a solid protective barrier for the equipment.   The composite liner is formed by integral vulcanization, which ensures the firmness of the structure and reduces the weight by more than 60%, greatly facilitating installation and later maintenance. In many fields such as mines, mineral processing equipment, pipeline transportation, and storage tanks, alumina composite liner significantly extends the service life of ethe equipment and improve overall production efficiency.   With its excellent wear resistance and wide range of applications, alumina composite liners have become an indispensable part of modern industry. Especially in the ceramic rubber composite liner formed by combining with rubber, the process is more complex and delicate. The ceramic and rubber are perfectly integrated through vulcanization technology to form a hard and elastic wear-resistant layer. In addition, the ceramic rubber composite lining has many other advantages. It can be vulcanized together with the steel plate with bolts, which greatly simplifies the installation process and reduces the time cost. In terms of impact resistance, the lining performs well and can effectively absorb the impact force generated when high-hardness materials such as ore fall, protecting the equipment from damage.   In terms of firmness, the overall vulcanization process ensures that the bolts on each lining can pass through the bottom steel plate firmly and do not easily fall off, ensuring the stable operation of the equipment under harsh working conditions.   In mines and mineral processing equipment, alumina composite linings are widely used to protect various high-wear parts. Whether it is anti-wear in pipeline transportation, anti-scouring in storage tanks, or wear-resistant treatment of deflector plates, scrubbers, and other parts, it has shown excellent performance. At the same time, in many fields such as loaders, construction machinery, metallurgical machinery, cement plants, mining machinery, thermal power plants, sand coal yards, alumina composite linings also rely on their excellent performance to provide a strong guarantee for stable operation and efficient production of equipment.   In summary, alumina composite lining has won wide acclaim in modern industry for its unique structural design, excellent wear resistance, and wide application fields. It has injected strong impetus into the development of various industries and the stable operation of equipment and has become a popular wear-resistant material.

In the production and operation of enterprises, the choice of pipes has a vital impact on cost control and efficiency improvement. Our company's wear-resistant ceramic pipes are undoubtedly the best choice for many companies to save money.   Alumina ceramic pipes have the advantage of a longer service life. Its service life is more than 6 times that of ordinary wear-resistant pipes. It can save the time of annual downtime for pipe replacement. For enterprises, downtime often means stagnation of production, which is a huge loss. Our wear-resistant ceramic pipes can reduce this loss to a very low level, thereby improving productivity. The increase in productivity has undoubtedly brought more output and benefits to the enterprise. At the same time, less downtime and longer life also greatly reduce the total production cost. For example, for ordinary wear-resistant steel pipes, the life span is only 1 year, while our ceramic pipes can be used for 5 years. On the surface, the initial cost seems to be higher than ordinary wear-resistant steel pipes. However, as time goes by, the results are very different. In a 5-year cycle, compared with ordinary wear-resistant steel pipes, pipe lining ceramic saves multiple downtime and installation costs. Ordinary wear-resistant steel pipes need to be installed every year, while ceramic pipes only need to be installed once.   In addition, wear-resistant ceramic pipes have additional cost-saving advantages. Compared with ordinary wear-resistant steel pipes, it requires less maintenance and repair. In the production process of an enterprise, the maintenance and repair of equipment and pipelines often require a lot of manpower, material resources, and time. This feature of wear-resistant ceramic pipes means that the enterprise will have less maintenance time, which can allow employees to devote more energy to production. At the same time, lower maintenance costs also further reduce the company's expenditure on pipelines, saving money for the company and enhancing the company's competitiveness in the market. Choosing alumina ceramic lining for pipelines is to choose an efficient, economical, and reliable pipeline solution.

The wear-resistant ceramic pipe, the full name of the metal-ceramic lined composite pipe, is a new type of wear-resistant pipe that uses a special process to firmly combine the ceramic and the metal pipe, and uses the high strength and high hardness of the wear-resistant ceramic to increase the wear resistance and service life of the pipe.   The inner lining layer of the wear-resistant ceramic pipe is a new type of ceramic such as alumina ceramics, which has high hardness, high temperature resistance and excellent corrosion resistance. leap.    Compared with traditional wear-resistant pipes, wear-resistant ceramic pipes also have significant advantages such as lightweight and convenient installation.   Alumina wear-resistant ceramic pipes are widely used in wear-resistant pipes. Alumina wear-resistant ceramics are used as the inner lining of the pipes, which have the characteristics of wear resistance, corrosion resistance, impact resistance, smooth inner wall, and not easy to accumulate materials. The wear-resistant ceramic pipeline is a kind of wear-resistant pipeline with high-cost performance among wear-resistant ceramic pipelines. It is often used in equipment with serious impact and wear to transport bulk materials, powders, gases, slurries, and other media, with very strong applicability. , the use is also very wide, favored by major enterprises.   Today's wear-resistant ceramic tube technology has matured. According to different user requirements, SMD wear-resistant ceramic tubes, spot-welded cassette wear-resistant ceramic tubes, integrated wear-resistant ceramic tubes, centrifugal casting composite ceramic tubes, etc. have been derived. Many types. It has been widely used and highly recognized in thermal power, metallurgy, steel, coal, cement, chemical, and other pneumatic powder conveying industries.

Roller ceramic lagging is an important part and component of the belt conveying transportation system. The lagging drum can effectively improve the operation of the conveying system and protect the metal drum from being worn. The lagging surface of the ceramic rubber sheet can increase the size of the rubber sheet. The surface friction force can effectively prevent the sliding friction between the drum and the belt, reduce the slippage of the belt, and reduce the material adhesion on the surface of the drum, thereby reducing the deviation and wear of the belt, improving the operation efficiency, and making the drum and the belt run synchronously. To ensure the efficient and large-capacity operation of the belt. They are widely used in power plants, coal mines, cement plants, steel, metallurgy, coal, ports, and other industries.   The drum is the main component for transmitting power. The rubber-coated drum of the belt conveyor generally conveys the mixture of bulk materials (ore, coal), and the equipment operates continuously for a long time, which requires the drum to have high wear resistance, extremely high tensile strength, and resistance to tear properties. The drum is also susceptible to weather (eg rust, sludge) if operated in the open air. The traditional rubber roller is easy to wear, slip, and run, and damage the conveyor belt, resulting in a decrease in the conveying load of the belt conveyor and frequent equipment replacement.    When the drum drives the belt conveyor, it is necessary to increase the friction between the mechanical transmission conveying and the surface of the drum to reduce the mutual wear of the conveyor belt when the surface of the drum slips, provide stable running traction, and prolong the service life of the belt and drum.   The surface of the wear-resistant ceramic lagging developed by our company has corundum ceramic as the anti-wear layer to increase its surface friction. Polyurethane, which is famous for its wear-resistant rubber, is used as the vulcanized layer and then bonded with imported high-strength adhesives. The normal service life is more than 10 times that of the rubber-coated drum.

When it comes to ceramics, everyone will feel very familiar. It has penetrated into all aspects of our lives. There are many ceramic products in our daily pots and pans, and our Chinese ceramics are world-renowned and are the works of art that many people dream of. And collectibles, the Chinese English word "china" also means ceramics. However, today's ceramics are not only used in life, but also occupy an increasingly important position in many fields such as industry, scientific research, food, medical care, etc. They have a new name called special ceramics. So what is special ceramics? How is it different from ordinary ceramics?   The term special ceramics first appeared in the UK in the 1950s. At that time, people were called refractory materials, electronic ceramics, electric ceramics, atomic energy ceramics and so on due to their different properties and uses. It refers to the use of high-precision selected raw materials, with a chemical composition that can be precisely controlled, manufactured and processed according to methods that facilitate structural design and controlled manufacturing, and have excellent properties. Nowadays, it has many different names in different countries and regions. In the UK, it is called technical ceramics. In the United States, it is called advanced ceramics, modern ceramics or high-efficiency ceramics. In Japan, it is called fine ceramics and new ceramics. In our China, the name of special ceramics is widely known, but in addition, people also call it industrial ceramics and advanced ceramics.    There are obvious differences between special ceramics and ordinary ceramics, mainly in the following aspects. 1. Different raw materials: traditional ceramics use natural minerals as raw materials, such as clay, quartz, feldspar, etc.; while special ceramics use less or no clay, but use various processed chemicals or synthetic minerals as raw materials, such as alumina , zirconia, etc.   2. Different structure: traditional ceramics have many impurities and pores due to the relationship between materials and processes; while special ceramics are fine in texture and have excellent characteristics in terms of hardness, strength, high temperature, corrosion, oxidation, wear, etc. .   3. Different properties: Most traditional ceramics are mainly used for viewing and daily use; while special ceramics are often used in different aspects due to their own characteristics, such as high temperature resistance, oxidation resistance, corrosion resistance and other characteristics. .   4. Different production processes: The traditional ceramic production process is simple. After grouting, it can be shaped, and it can be simply fired if it is more complicated; and a series of complex production methods for special ceramics, whether it is pre-pressing, It takes a long time for injection, lamination or later isostatic pressing. If nothing else, it is much more complicated and stricter than traditional ceramics in terms of molding, not to mention the final cutting, Punch, grind and polish.   5. Different applications: traditional ceramics are mostly used in daily life, such as cups, bottles, pots, etc., which are commonly used in our daily life. Some of the more exquisite ones are used as handicrafts, and most of them have ornamental value; while special ceramics are different. Different characteristics, applied in various aspects, completely break the use restrictions of traditional ceramics, can be widely used, and bring convenience to people's lives.  

Wear-resistant ceramics are special corundum ceramics made of AL2O3 as the main raw material, rare metal oxides as the flux, and calcined at a high temperature of 1700 Baidu. As a new type of workpiece material, industrial ceramics have high-temperature resistance, high wear resistance, good toughness, high-temperature insulation, impact resistance, corrosion resistance, beating resistance, good welding performance, etc.   Features of wear-resistant ceramic lining: It has the characteristics of wear resistance, impact resistance, corrosion resistance, high-temperature resistance, and convenient construction. , ore concentrate, tailings, cement, etc.) is an ideal material for surface wear of conveying equipment. It is very safe to use in high-temperature corrosion, high-temperature wear, or high-temperature corrosion lining occasions, and its service life is longer than that of cast stone, wear-resistant alloy cast steel, steel Plastic, steel rubber, and other materials are ten to twenty times higher.    There are many forming methods of alumina ceramics, but the main ones are grouting, hot die casting, film rolling, dry pressing, isostatic pressing, casting, injection and gel injection molding, etc. Different forming methods correspond to different processes.   Different molding methods use different molds. Gypsum molds are used for grouting, metal molds are used for hot die casting and dry pressing, and rubber molds are mainly used for isostatic pressing. The above-mentioned various molding methods have different molding principles and processes, so their characteristics are also different, and each has its advantages and disadvantages. The choice of ceramic molding method should be comprehensively determined according to the performance requirements, shape, size, output, and economic benefits of the product. The grouting adopts an inexpensive gypsum mold, with simple equipment and low cost, and is suitable for the manufacture of complex-shaped ceramic parts and large-sized ceramic products.