Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Ceramic Lagging Sheet
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Ceramic And Rubber Pulley Lagging
Introduction:
As a manufacturer in China, we are proud to introduce our Ceramic and Rubber Pulley Lagging, which is engineered to provide maximum grip and optimal wear resistance. Our product has been independently tested and proven to function optimally in a variety of industrial applications. Trust us to deliver a top-quality product designed to meet your specific requirements.
1. Features and Benefits
Our Ceramic and Rubber Pulley Lagging is a robust and durable product that offers unparalleled performance and efficiency. The following are some of the product's key features and benefits:
- Improved Traction: The ceramic inserts in our pulley lagging provide superior grip and optimal friction, which prevents slippage and enhances power transmission.
- Reduced Wear and Tear: Our product's rubber compound offers exceptional resistance to wear and tear, which increases the lifespan of your equipment.
- Lower Vibration and Noise: The unique construction of our Ceramic and Rubber Pulley Lagging reduces vibration and noise, resulting in a quieter and more efficient operation.
- Easy to Install: Our products are designed to be easy to install, with minimal disruption to your business operations.
2. Applications
Our Ceramic and Rubber Pulley Lagging is ideally suited for a wide range of industrial applications, including:
- Mining: Our product is ideal for mining operations that need to move heavy loads, as it offers superior grip and wear resistance.
- Cement Plants: Our product provides optimal traction and reduces wear and tear in conveyor belts, which are critical components in cement plants.
- Power Generation: Our pulley lagging is designed to withstand high temperatures, making it ideal for applications in power generation plants.
- Paper and Pulp Mills: Our product is ideal for preventing slippage and ensuring optimal power transmission in the paper and pulp industry.
Product Description
Ceramic and rubber pulley lagging is to vulcanize the ceramic with bumps on the surface in special rubber, and then use cold vulcanization technology to vulcanize it on the surface of the drum to replace the traditional rubber. The service life is 6-8 years, and the cost-effective ceramic and rubber pulley lagging increases the friction and wear resistance, which is 10 times the service life of the rubber roller.
Product features and advantages
Anti-skid: The ceramic surface has uniform spherical protrusions, and the friction coefficient is three times that of the traditional rubber roller encapsulation. When the back of the conveyor belt passes through, thousands of bumps can generate positive traction, prevent the conveyor belt from slipping and deviation, and improve the conveying efficiency.
Prevent deviation: The main reason for the deviation of the traditional drum rubberized belt is rubber abrasion and material accumulation. The surface of WTB has almost no abrasion, and the material that enters occasionally will be discharged through the groove, so there will be no material accumulation problem.
Protection belt
1. The convex point has no angular design, and the sharp edges of the convex particles that are common in other ceramic encapsulated products will not cause the problem of abrasion on the conveyor belt;
2. There is no relative sliding between the roller and the belt, which further protects the belt from being worn out;
3. Under the same load, the tension of the belt can be reduced and the life of the belt can be prolonged;
No accumulation on the surface
Each ceramic rubber sheet has grooves spaced at a certain distance, which can discharge foreign matter (dust, mud) on the drum along the grooves, so that the drum has a unique self-cleaning function, which is especially suitable for humid working environments;
Long life: The service life is more than 5 times that of ordinary rubber rollers;
Easily deal with harsh conditions: Under the harsh conditions of slippery, muddy, and long-distance transportation, WTB has even more outstanding performance.
Impact resistance: The elasticity of the bottom rubber can play a good impact resistance;
Quick and easy installation: There is no need to remove the roller from the conveyor, which reduces the cost of disassembly and transportation of the roller, saves time, and eliminates the labor intensity and safety hazards of workers. At the same time, it also avoids the loss of other parts of the belt conveyor when disassembling the drum.
Product parameters
| Items | Specifications |
| Content of alumina | ≥92% |
| Density | ≥3.6 g/cm3 |
| Rockwell A hardness | ≥82HRA |
| Impact strength | ≥1200 MPA |
| Fracture toughness | ≥3.8MPa·m1/2 |
| Vickers hardness | ≥1150HV10 |
| Bending Strength | ≥290MPa |
Rubber technical parameters
| Items | Specifications |
| Pull-apart strength | ≥12MPa |
| Pull-apart prolongation | 250％ |
| Shore hardness | 55-65 |
| Permanent deform | ≤24％ |
| The shared stress between the ceramic and rubber | ≥3.0MPa |
| Temperature resistance | ≤100℃ |
| The aging life of rubber | ≥15 years |
| Rubber and ceramic peel strength | ≥30Kgf/mm2 |
| Peel strength between rubber and equipment body | ≥12 Kgf/mm2 |
| Rubber thickness | 8mm |
Scope of application
It is suitable for extremely harsh conditions such as high abrasion, easy skidding, and damp materials or the surrounding environment. It is especially suitable for steel cable conveyor belts and high-speed, high-tension conveyor belts.
Roller form: driving roller, reversing roller, passive wheel
Roller diameter: 300-1800mm
Working temperature: ≤100℃
Why Choose Our Products
As a manufacturer, we are committed to providing our customers with the best possible product and exceptional service. Here are some reasons why you should choose our Ceramic and Rubber Pulley Lagging:
- High-Quality Materials: Our products are made from top-quality materials, ensuring that they are robust, durable, and able to withstand rigorous industrial applications.
- Customizable Solutions: We offer customized solutions to our customers, ensuring that we meet their specific requirements.
- Competitive Pricing: Our products are competitively priced, ensuring that our customers receive a high-quality product at a reasonable cost.
- Exceptional Customer Service: We pride ourselves on providing exceptional customer service to ensure that our customers are satisfied with our products.
