Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Ceramic Lined Equipment
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Lining Impact Resistance: |
Excellent |
Lining Installation: |
Easy |
Lining Temperature: |
1400-1600℃ |
Lining Thermal Conductivity: |
Low |
Lining Thermal Shock Resistance: |
Excellent |
Lining Thickness: |
3-5mm |
Lining Wear Resistance: |
Excellent |
Material: |
Ceramic |
Lining Impact Resistance: |
Excellent |
Lining Installation: |
Easy |
Lining Temperature: |
1400-1600℃ |
Lining Thermal Conductivity: |
Low |
Lining Thermal Shock Resistance: |
Excellent |
Lining Thickness: |
3-5mm |
Lining Wear Resistance: |
Excellent |
Material: |
Ceramic |
Product Description
Ceramic chute lining is used in chemical, cement, mining, metallurgy, power plants, and other industries. Due to the flow or rolling of materials in the chute, the surface of the chute equipment is severely worn, so many units using the chute try to solve the chute wear problem. The working conditions of the chute liner belong to the chisel-type abrasive wear and the abrasive sliding wear at a certain temperature. The material is required to have resistance to impact wear. This product is a wear-resistant and anti-blocking solution for the feeding chute of the powder separator. The wear-resistant ceramic plate is made of wear-resistant alumina, sintered at a high temperature of more than 1700, and has the characteristics of high hardness and super wear resistance. The product is fixed by sticking, which facilitates installation and replacement, reduces the size and quantity of spare parts, and saves costs for users. What's more, it has wear resistance, a smooth surface, no scraping, and no material, and can effectively prevent the material from clogging.
Product Features
Ceramic chute lining has high strength, high hardness, and strong wear resistance. It can be pasted, welded, and fixed. Its impact resistance, temperature resistance, and anti-dropping function are obvious. It has a long life, more than 30 times than ordinary steel. It is lightweight, density of more than 3.6g/cm3, which is only half of steel, can greatly reduce equipment load, and can be used in a short time after construction. In addition, the product can also be connected to the steel plate first, and then the lining plate can be welded to the equipment steel plate as a whole, which is convenient for construction and easy to disassemble.
Product parameters
Items | Specifications | |
Content of alumina | ≥92% | ≥95% |
Density | ≥3.6 g/cm3 | >3.8g/cm3 |
Rockwell A hardness | ≥82HRA | ≥85HRA |
Impact strength | ≥1200 MPA | ≥1500 MPA |
Fracture toughness | ≥3.8MPa·m1/2 | ≥4.0MPa·m1/2 |
Vickers hardness | ≥1150HV10 | ≥1200HV10 |
Bending Strength | ≥290MPa | ≥330MPa |
Product technology: ceramic direct bonding, ceramic stud welding, dovetail ceramic lining, impact spherical ceramic, ceramic rubber composite lining
Application industry: steel, thermal power, cement, coal, port, smelting, chemical industry, lithium battery, mining, machinery, petrochemical, dredging
Applicable process: sintering, pelletizing, iron making, ash removal, desulfurization, washing, coal conveying
Conveying method: material conveying/handling
Applicable wear form: abrasive wear, impact wear
Applicable material form: fine powder (<1mm), coarse powder (<3mm), particulate matter (<5mm), bulk material (<10cm), bulk material (>10cm)
Applicable temperature: -50-0℃, 0-100℃, 100-300℃, 300-500℃
Our Advantages
1. The manufacturing process of Ceramic lined hopper and chute conforms to ISO9001 standards.
2. We can provide customers with free samples and deliver them within 24 hours
3. The fast delivery time is 25 to 30 days
4. Provide OEM and buyer-label service.
5. High quality, competitive price, excellent service
Scope of application: widely used in anti-wear of material conveying systems in coal, thermal power, steel, cement, mining, port, chemical and other industries, such as coal washing plants, thermal power plants, steel plant transfer stations, coal drop pipes, coal drop buckets; steel plant coke Hopper; Mine transfer hopper; Port and wharf bulk cargo transfer hopper, bulk carrier hopper; Cement plant clinker, cement chute, hopper, etc.
Comparison of properties of common chute lining materials
Cast iron liner: Cast iron is a commonly used wear-resistant material in engineering. Cast iron is divided into three types: gray cast iron, white cast iron, and cast iron according to the carbon content. When used as a lining plate, the hardness is between HB100 and 300, and the texture is hard, but it cannot be machined. The lining plate made of cast iron is very brittle and cannot withstand heavier impact loads.
Stainless steel lining: The material of this steel lining is made of molybdenum-chromium alloy, the hardness is 2 to 3 times that of the cast iron lining, and the service life is 12 times that of the cast iron lining. Obvious results have been achieved in all aspects, but its good wear resistance is obtained by continuously hardening the surface layer under the action of a strong impact load. If it does not have a large enough impact load, the working conditions are mainly static friction. The superiority cannot be fully demonstrated, and its wear resistance is almost the same as that of ordinary medium carbon steel. In addition, the cost of the stainless steel liner is high, and frequent replacement is likely to cause great waste, and the material is different from the base material of the chute, which is more troublesome in welding.
Polyethylene molecular liner: Polyethylene molecular material has the characteristics of good wear resistance, low friction coefficient, good sliding performance, corrosion resistance, good insulation performance, light texture, easy processing, and good shock absorption and noise reduction. In the iron and steel industry, it is mainly used for conveying magnet powder and the lining of coal equipment. It can also prevent noise and play a role in environmental protection. The general thickness is 10-30mm.
Ceramic lining plate: wear-resistant ceramic materials are mainly used in thermal power, steel, smelting, machinery, coal, mining, cement, chemical, and other industries, such as material conveying systems, dust removal systems, ash discharge systems and other mechanical equipment that are easy to wear. Using a tri-alumina as the main raw material, supplemented by other ingredients, it is sintered at a high temperature of up to 1700 ° C. The commonly used wear-resistant ceramic linings mainly include flat ceramic patches, spherical ceramic patches, and sleeve pressure welding ceramics. Sheets, welded ceramic tiles, and heterosexual ceramic linings. Its main features are: good wear resistance, high impact load resistance, high-temperature resistance (can run between 0 ℃ ~ 250 ℃ for a long time), good resistance to weak bases and weak acids Performance, good anti-dropping performance, easy installation and replacement, ultra-high wear resistance reduces maintenance times. You can choose the appropriate wear-resistant material according to the operating conditions of the equipment.