Send Message
products
products
Home > products > Alumina Ceramic Pipe > Corrosion Resistance Alumina Ceramic Pipe Ceramic Tile Lined Pipe Bend

Corrosion Resistance Alumina Ceramic Pipe Ceramic Tile Lined Pipe Bend

Product Details

Place of Origin: Changsha, Hunan, China

Brand Name: Ibeno

Certification: ISO9001-2015

Model Number: Alumina Ceramic Pipe

Payment & Shipping Terms

Minimum Order Quantity: Negotiable

Price: Negotiable

Packaging Details: Packed in wooden cases or iron racks

Delivery Time: 25-45 workdas

Payment Terms: T/T

Supply Ability: 100,000 ㎡/ year

Get Best Price
Highlight:

Corrosion Resistance Alumina Ceramic Pipe

,

Ceramic Tile Lined Pipe Bend

Content Of Alumina:
95%
Rockwell A Hardness:
≥85HRA
Density:
3.8 G/cm3
Thermal Conductivity:
20W/m.K
Impact Strength:
≥1500 MPA
Size Range:
Customizable
Surface Finish:
Polished
Thermal Expansion Coefficient:
7.2×10-6m/m.K
Content Of Alumina:
95%
Rockwell A Hardness:
≥85HRA
Density:
3.8 G/cm3
Thermal Conductivity:
20W/m.K
Impact Strength:
≥1500 MPA
Size Range:
Customizable
Surface Finish:
Polished
Thermal Expansion Coefficient:
7.2×10-6m/m.K
Corrosion Resistance Alumina Ceramic Pipe Ceramic Tile Lined Pipe Bend

Ceramic Tile Lined Pipe Bend

 

Ceramic Tile Lined Pipe Bend: The Ultimate Solution for Abrasive and Corrosive Applications

 

If you're in the business of conveying abrasive and corrosive fluids or gases, you know the challenges of keeping your pipeline and fittings intact. Traditional materials such as steel, iron, or plastic may not withstand the harsh working conditions, leading to frequent maintenance, repair, or replacement.

 

That's where our Ceramic Tile Lined Pipe Bend comes in as an innovative, cost-effective, and long-lasting solution. With over 10 years of experience in manufacturing and exporting ceramic lined pipes, we pride ourselves on providing high-quality products that meet or exceed international standards.

 

In this product introduction, we'll outline the benefits, specifications, and applications of our Ceramic Tile Lined Pipe Bend, and why you should consider partnering with us for your pipeline needs.

 

Benefits of Ceramic Tile Lined Pipe Bend

 

1. Superior Wear Resistance

 

The most significant advantage of ceramic lined pipes is their exceptional wear resistance against abrasive particles, such as sand, gravel, slurry, or ash. The ceramic tiles, which are made of alumina, silicon carbide, or zirconia, have a hardness of up to 9 on the Mohs scale, making them harder and more durable than most metals or plastics.

 

As a result, the Ceramic Tile Lined Pipe Bend can withstand high-velocity flows, erosive impacts, and repeated cycles of thermal expansion and contraction without cracking, chipping, or spalling. This not only extends the pipeline's service life but also reduces downtime, maintenance costs, and safety hazards.

 

2. Excellent Corrosion Resistance

 

Apart from wear, corrosion is another common problem faced by pipeline systems, especially in harsh environments such as mining, chemical processing, or desalination. Metal pipes can be corroded by acids, alkalis, salts, or other aggressive substances, leading to leaks, blockages, or contamination.

 

However, Ceramic Tile Lined Pipe Bend can provide excellent corrosion resistance due to its non-reactive and non-porous ceramic layer. The ceramics can resist a wide range of chemicals, including sulfuric acid, hydrochloric acid, sodium hydroxide, and chlorine, at high concentrations and temperatures.

 

In addition, ceramic lining can also prevent galvanic corrosion, which occurs when two dissimilar metals are in contact with an electrolyte solution. The Ceramic Tile Lined Pipe Bend's ceramic layer acts as a barrier between the pipe's metal and the corrosive fluid, which avoids potential corrosion damage and extends the system's lifespan.

 

3. Smooth and Clean Internal Surface

 

Another benefit of the Ceramic Tile Lined Pipe Bend is that the ceramic tiles provide a smooth and clean internal surface, which reduces frictional losses, turbulence, and buildup of deposits. This can result in higher efficiency, lower energy consumption, and better product quality in fluid transport applications.

 

Furthermore, the ceramic lining is also easy to clean and sanitize, which is essential for industries that require strict hygiene standards, such as food and beverage, pharmaceutical, or biotech. The smooth and non-stick surface of the Ceramic Tile Lined Pipe Bend ensures that there are no residues, microbes, or allergens that can contaminate the product or compromise the process.

 

4. Customizable and Flexible Design

 

Our Ceramic Tile Lined Pipe Bend is designed to fit your specific needs and applications. We offer a range of options for the pipe's diameter, thickness, angle, and radius, as well as the type, size, and placement of the ceramic tiles. You can choose from different ceramic materials, such as alumina, silicon carbide, or zirconia, depending on the fluid's properties and operating conditions.

 

Moreover, we also provide various connections and fittings, such as flanges, couplings, elbows, and tees, to ensure that the Ceramic Tile Lined Pipe Bend can be easily integrated into your existing pipeline system. We can also offer technical support, installation guidance, and after-sales service to ensure that you get optimal performance and satisfaction from our products.

 

Specifications of Ceramic Tile Lined Pipe Bend

 

Here are some basic specifications of our Ceramic Tile Lined Pipe Bend:

 

1. Diameter range: 50 mm to 1200 mm.

 

2. Bend angle: 30 degrees to 180 degrees.

 

3. Bend radius: 1.5 D to 10 D (D = pipe diameter).

 

4. Ceramic tile thickness: 3 mm to 10 mm.

 

5. Ceramic tile material: alumina (Al2O3), silicon carbide (SiC), or zirconia (ZrO2).

 

6. Steel pipe material: carbon steel, stainless steel, or other alloys.

 

7. Connection type: flanged, welded, or threaded.

 

 

Applications of Ceramic Tile Lined Pipe Bend

 

Our Ceramic Tile Lined Pipe Bend is suitable for various industries that require wear and corrosion-resistant pipeline systems, such as:

 

1. mining and mineral processing: for conveying slurry, sand, and tailings in mining operations.

 

2. power generation: for transporting coal, ash, and limestone in power plants.

 

3. chemical processing: for handling acids, alkalis, solvents, and other corrosive fluids.

 

4. oil and gas: for transferring crude oil, gas, and drilling mud in upstream and downstream applications.

 

5. food and beverage: for transporting dairy, juice, beer, and other sanitary products.

 

6. pharmaceutical and biotech: for conveying drugs, vaccines, and sterile liquids in aseptic environments.

 

7. wastewater treatment: for pumping sewage, sludge, and effluent in municipal or industrial plants.

 

Conclusion

 

The Ceramic Tile Lined Pipe Bend is an advanced and effective solution for combating wear and corrosion in pipeline systems. It offers superior wear and corrosion resistance, smoother and cleaner internal surface, customizable and flexible design, and versatile applications across various industries.

 

As a manufacturer and exporter of ceramic lined pipes, we are dedicated to providing high-quality, reliable, and cost-effective products and services to our clients worldwide. We can offer competitive prices, fast delivery, and excellent customer support to help you succeed in your business.

 

If you're interested in learning more about our Ceramic Tile Lined Pipe Bend, please contact us today to discuss your specific requirements and get a free quote. We look forward to working with you and providing a better pipeline solution for your abrasive and corrosive applications.

 

Ceramic tile lined pipe bend

Product Description

The backpack-type ceramic elbow is a kind of ceramic tile lined pipe bend, also known as the reinforced elbow. In the position where the elbow is seriously impacted, a layer of the anti-wear backpack is added, and the alumina ceramic is pasted on the inner wall of the pipe with inorganic adhesive. , After curing, a firm wear-resistant layer is formed. The backpack-type ceramic elbow realizes double-layer wear resistance and is suitable for places with serious wear. The ceramic tile lined pipe bend is generally used in steel, thermal power, chemical industry, mining, cement, coal mine, coal washing Pulverized coal conveying system, and dust removal systems.

Ceramic tile lined pipe bend

Wear resistant ceramic lined pipe fitting

Ceramic Lined Pipe Wear Resistant Piping Fitting

Ceramic technical parameters

Items Specifications
Content of alumina ≥95%
Density ≥3.8 g/cm3
Rockwell A hardness ≥85HRA
Impact strength ≥1500 MPA
Fracture toughness ≥4.0MPa·m1/2
Bending Strength ≥330MPa
Thermal conductivity 20W/m.K
Thermal expansion coefficient 7.2×10-6m/m.K
Volume wear ≤0.02cm3

Product Features:

Super wear-resistant: The wear-resistant ceramic backpack elbow has double-layer wear-resistant characteristics, and the hardness reaches above HRA88, which is more than 10 times wear-resistant than ordinary pipes.

 

High temperature and corrosion resistance: It can run at 350 for a long time, and is resistant to acid and alkali corrosion and oxidation.

 

Shock resistance and thermal expansion and contraction: The thermal expansion coefficient of viscose is between steel and ceramics, which can well adjust the extrusion of ceramics due to the inconsistency of thermal expansion between ceramics and steel.

 

Erosion resistance: It can resist the erosion of larger particle materials without breaking.

 

Our Advantages

1. The manufacturing process complies with the ISO9001 standard.

2. We can provide customers with free samples and deliver them within 24 hours.

3. The fast delivery time is 25-30 days.

4. Provide OEM and buyer-label service.

5. High quality, competitive price, excellent service.

 

Production Capacity

The company has kiln production lines, vulcanizers, CNC cutting machines, lathes, punching machines, milling machines, sawing machines, radial drills, forklifts, gas-shielded welding, intermediate frequency pipe benders, and other production and processing equipment, forming a certain scale of production capacity.

 

Common specifications: inner diameter DN50~DN500 Curvature: 15°, 30°, 45°, 60°, 90°, 120°, 180°.

Bending radius: R500, R650, R800, R1000, R1250, R1500

 

The production process of a ceramic tile lined pipe bend :

Ceramic tube production: Al2O3 ceramics: have high alumina content, relatively dense structure, and special properties, so they are called special ceramics. Al2O3. The ceramic material is a close-packed hexagonal structure composed of oxygen ions, and aluminum ions are filled in two-thirds of the octahedral gap, which is the same stable α-Al2O3 structure as natural corundum, so the ceramic has a high melting point, high hardness, and excellent wear resistance. The hardness of the ceramic patch is ≥HRA85, second only to the hardness of diamond, and the surface is smooth and the friction coefficient is small, and the wear resistance is very ideal, especially in high-temperature oxidizing media or corrosive media.

 

Steel body production: According to the drawings or design drawings, the cylinder block is assembled in sections. Generally, the bending radius is designed to be more than 5d to reduce the impact force of the pipeline medium.

 

Ceramic tube assembly: The gap between the ceramic tube and the steel part is controlled between 1-2mm. The key is to control the concentricity and misalignment rate so that the ceramic and the steel part are completely bonded.

Why choose us?

1. We have a streamlined process for the production, packaging, and shipping of our products.

2. We always adhere to continuous innovation, grasp the needs of customers, tailor for customers, and fully reflect our care and cultural value.

3. We use the latest technologies and machinery to produce quality Ceramic sheets and Tube products.

4. In line with the operating philosophy of "pouring high-quality goods, creating brilliance", the company has contracted many high-quality projects in many areas and has won many honors. It is a high-quality Power Plant Ceramic Patch Pipe production enterprise.

5. Our customer-centric approach has helped us build a strong reputation in the industry.

6. We give full play to the enthusiasm and creativity of our employees and build a broad platform for them to realize their self-worth.

7. Our products are manufactured in compliance with ISO and ASTM guidelines.

8. If you have any problem or need in Power Plant Ceramic Patch Pipe please communicate with us in time.

9. We use only the highest quality raw materials in the production of our products.

10. We are the preferred source manufacturer for cross-border e-commerce and trading companies and can provide relevant customers and peer manufacturers with applied solutions that has won praise and trust from customers.