Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Wear Resistant Ceramic Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Thickness: |
Customized |
Hardness: |
9 Mohs |
Rockwell A Hardness: |
≥85HRA |
Density: |
3.7G/cm³ |
Thermal Conductivity: |
20W/m.K |
Fracture Toughness: |
≥4.0MPa·m1/2 |
Inner Diameter: |
10-500mm |
Weight: |
Light |
Thickness: |
Customized |
Hardness: |
9 Mohs |
Rockwell A Hardness: |
≥85HRA |
Density: |
3.7G/cm³ |
Thermal Conductivity: |
20W/m.K |
Fracture Toughness: |
≥4.0MPa·m1/2 |
Inner Diameter: |
10-500mm |
Weight: |
Light |
Ceramic Patch Wear-Resistant Pipe has the characteristics of wear resistance, which is very suitable for
cement, steel, thermal power, ports, mining, coal washing, and other industries. It is very suitable for conveying abrasives, mud, and corrosive fluids that require high wear resistance. Ceramic lined pipe elbow is an important part of wear-resistant ceramic pipe, which can ensure the smooth flow of materials.
Ceramic Patch Wear-Resistant Pipe is made of high-quality ceramic materials with an alumina content of 92%, 95%, 99%, ZTA, etc. The hardness of the ceramic material used in the product is 9 Mohs hardness, which is very suitable for industrial equipment that requires high wear resistance.
|
Items |
Specifications |
| Product Name | Ceramic Patch Wear-Resistant Pipe |
| Content of Alumina | ≥95% |
| Bending Strength | ≥330MPa |
| Thickness | Customized |
| Weight | Light |
| Pressure Resistance | High |
| Resistance | Wear Resistant |
| Hardness | 9 Mohs |
| Lifetime | Long-lasting |
| Density | 3.7G/cm³ |
| Inner Diameter | 10-500mm |
| Product Type | Anti-wear Ceramic Pipe, Wear-resistant Ceramic Pipe Fittings |
Wear the principle of cement plant fan impeller
When the cement plant fan is running, the fan impeller will be continuously washed and impacted by high-speed airflow carrying solid dust and particles, which will cause serious wear and tear. It often needs to be replaced and repaired, reducing efficiency and wasting manpower and material resources. Therefore, it is of great significance to study the wear mechanism of the fan impeller and design a targeted anti-wear solution.
1. The hardness of the incident particles is higher than that of the impeller being impacted: The incident particles refer to the dust and solid particles carried in the airflow. The hardness is determined by the particles themselves, while the hardness of the impeller being impacted is determined by the material of the impeller and the anti-wear spray or anti-wear material on the impeller surface.
When the dust-laden airflow is flushed at a low angle, the flushing particles mainly exert a tangential force on the surface of the fan impeller. Obvious scratches can be seen on the surface of the washed fan impeller. Often, abrasive chips are produced only after multiple abrasive actions, so it is called micro-cutting. When the hardness of the fan impeller is much higher than that of the abrasive particles, almost no wear occurs.
Solution: In this case, improving the surface hardness of the fan impeller can reduce or even eliminate micro-cutting. Improving the smoothness of the fan impeller surface can also reduce the friction coefficient and weaken micro-cutting.
2. The fan impeller has a higher hardness than the wear particles, but has poor fracture toughness: When the dust-laden airflow scours the fan impeller at a high angle, the normal force of the scouring particles on the fan impeller causes tension on the surface, resulting in radial cracks and transverse cracks. The cracks expand and connect to form annular cracks, causing the fan impeller to peel off in pieces and be lost. That is, the formation, expansion, and connection of cracks are the main mechanisms for the loss of high-angle erosion materials.
Solution: In this case, we can optimize the fan impeller material or its anti-wear material to improve its fracture toughness.
Wear-resistant ceramic anti-wear solution for fan impellers
Based on the wear principle and characteristics of fan impellers, the company has developed an anti-wear solution with wear-resistant ceramics as the core. Wear-resistant ceramics are made of alumina as the main material and other raw materials such as zirconium oxide can be added as needed.
Fan impellers generally use traditional anti-wear methods such as wear-resistant surfacing and thermal spraying, but the effect is not ideal. Our company uses ceramics with better wear resistance to prevent the impeller from wearing. The company's technical department has overcome the problem of easy detachment of ceramics during high-speed operation while ensuring that the addition of ceramics does not affect the start-up and normal operation of the impeller.
The wear-resistant ceramic fan impeller is mainly installed with wear-resistant ceramics in the easily worn parts of the centrifugal fan impeller, and can also provide a series of fan anti-wear solutions such as dynamic and static balance. The wear-resistant ceramic impeller made by this process has a close combination of ceramics and impellers, and the wear-resistant ceramics have a low density and a weight much lower than the commonly used steel anti-wear liner, which increases the service life of the fan main bearing.
Depending on different working conditions and needs, wear-resistant ceramics and fan impellers have different combinations.
(1) Adhesive type: Adhesive type uses ceramic adhesive to bond wear-resistant ceramics to the impeller blades, rear disc, casing, and other parts that need to be anti-wear. However, due to the limitations of adhesive performance, this type of fan is generally not used in places where the gas temperature is higher than 200°C or the impeller speed is very high.
(2) Brazed type: On the surface of the impeller, a special metal is used as the bonding layer between the wear-resistant ceramic and the impeller parent metal. After brazing, a chemical reaction occurs, which produces a very strong bonding force at the bonding interface. This type of fan is suitable for handling high gas temperatures and high impeller speeds.
(3) Integral type: The fan blades or impellers are made of wear-resistant ceramics using an integral sintering process. Since wear-resistant ceramic blades or impellers are extremely complex from forming to sintering, processing, and manufacturing, they are generally only used in small axial flow fans.
The Ceramic Patch Wear-Resistant Pipe fan impeller has excellent wear resistance, and different ceramics and different installation methods can be selected according to different working conditions, which can meet the needs of most customers and solve the problem of fan impeller wear.
FAQ:
Q1: What is the place of origin of the Wear Resistant Ceramic Pipe?
A1: The Wear Resistant Ceramic Pipe is made in Changsha, Hunan, China.
Q2: What is the brand name of the Wear Resistant Ceramic Pipe?
A2: The brand name of the Wear Resistant Ceramic Pipe is Ibeno.
Q3: Is the Wear Resistant Ceramic Pipe certified?
A3: Yes, the Wear Resistant Ceramic Pipe is certified with ISO9001-2015.
Q4: What is the minimum order quantity of the Wear Resistant Ceramic Pipe?
A4: The minimum order quantity of the Wear Resistant Ceramic Pipe is negotiable.
Q5: What are the payment terms for the Wear Resistant Ceramic Pipe?
A5: The payment terms for the Wear Resistant Ceramic Pipe are T/T.
Q6: Are you a factory or a trader?
A6: We are a factory and we manufacture our products
