Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Ceramic Lining Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Introducing The Stud Welding Wear Resistant Ceramic Liner
The Stud Welding Wear Resistant Ceramic Liner is a cutting-edge innovation that has revolutionized the industry of ceramic liners. It is a high-performance product that provides superior durability, wear resistance and prolongs the lifespan of industrial equipment.
As a manufacturer located in China, we take pride in producing quality products that meet international standards. We specialize in the wholesale of products to merchants in countries outside of China. Our product, the Stud Welding Wear Resistant Ceramic Liner, is a valuable addition to any industrial operation looking to improve productivity while reducing maintenance costs.
What Is The Stud Welding Wear Resistant Ceramic Liner?
The Stud Welding Wear Resistant Ceramic Liner is a high-quality protective lining that is designed to protect vulnerable surfaces in the mining, cement, steel, and power generation industries. This innovative ceramic liner is the ideal solution for industries that face corrosion, abrasion, and impact problems from heavy machinery, chemicals, and abrasive materials.
The Stud Welding Wear Resistant Ceramic Liner is made up of two components - a metallic backing plate and a ceramic material tile. The metallic backing plate is typically made of steel, while the ceramic material tile is composed of high alumina or zirconia. The ceramic tile is fused onto the metallic backing plate using a welding process, creating a strong bond that is resistant to extreme temperatures and wear.
What Makes The Stud Welding Wear Resistant Ceramic Liner a Better Option?
The Stud Welding Wear Resistant Ceramic Liner is far superior to traditional lining materials such as rubber, urethane, or even other types of ceramic liners. The product proves to be extremely cost-effective in the long run due to their high-density ceramic material and superior wear resistance.
The Stud Welding Wear Resistant Ceramic Liner is capable of withstanding temperatures up to 800oC, making it ideal for operations that deal with high heat emissions. It also offers superior insulation properties, making it an excellent choice for equipment that comes into contact with corrosive materials.
This product is abrasion-resistant and is capable of withstanding the toughest working conditions, reducing the need for frequent replacements, therefore, saving maintenance costs.
Why Should You Choose The Stud Welding Wear Resistant Ceramic Liner?
The benefits of the Stud Welding Wear Resistant Ceramic Liner are numerous. This product offers an array of benefits that any industrial operation can appreciate. Some of the key advantages of this reliable ceramic liner include:
1. Long-lasting - The Stud Welding Wear Resistant Ceramic Liner is long-lasting due to its superior wear-resistant properties. The ceramic tile is one of the most durable materials on the market and offers excellent resistance to wear and tear.
2. Cost-effective - The product offers excellent value for its cost. Due to its long lifespan and durability, the Stud Welding Wear Resistant Ceramic Liner proves to be a cost-effective solution in reducing maintenance costs while keeping equipment functioning optimally.
3. Versatile - The Stud Welding Wear Resistant Ceramic Liner is versatile and can be customized to fit different equipment sizes and shapes. This flexibility is beneficial to clients as they can choose a lining that caters to their specific equipment requirements.
4. Enhanced safety - With the ability to withstand extreme temperatures, the Stud Welding Wear Resistant Ceramic Liner can help enhance the safety of your industrial operation. By reducing equipment failure and the need for frequent maintenance, the risk of accidents can significantly decline.
5. Increased productivity - With an extended lifespan and superior wear resistance, the Stud Welding Wear Resistant Ceramic Liner reduces downtime and increases equipment efficiency, therefore, increasing productivity.
Conclusion
In summary, the Stud Welding Wear Resistant Ceramic Liner is an innovative and reliable product that provides superior durability, wear resistance and prolongs the lifespan of industrial equipment. This ceramic liner offers excellent value for its cost, reduces maintenance costs, increases equipment efficiency and is easily customizable to fit different equipment sizes and shapes.
With a focus on superior quality and innovation, we take pride in producing products that exceed customer expectations. We believe that our Stud Welding Wear Resistant Ceramic Liner is an excellent solution for industrial operations looking for long-lasting, reliable, and cost-effective products that enhance safety and productivity.
If you would like to learn more about this product or inquire about purchasing, please feel free to contact us.
Product Description
The stud welding wear resistant ceramic liner uses stud welding or dovetail to install wear-resistant ceramics on pipelines or steel equipment. With its super abrasion resistance, it is widely used in industrial enterprises' pneumatic conveying and hydraulic conveying systems.
Product parameters
| Items | Specifications |
| Content of alumina | ≥95% |
| Density | ≥3.8 g/cm3 |
| Rockwell A hardness | ≥85HRA |
| Impact strength | ≥1500 MPA |
| Fracture toughness | ≥4.0MPa·m1/2 |
| Bending Strength | ≥330MPa |
| Thermal conductivity | 20W/m.K |
| Thermal expansion coefficient | 7.2×10 6m/m.K |
| Volume wear | ≤0.02cm3 |
Production equipment
The company boasts advanced production lines for wear-resistant ceramics, such as isostatic pressing, automatic presses, vulcanizing machines, spray drying towers, and steel structure production lines. In particular, the ceramics used in stud welding wear-resistant ceramic liners adopt isostatic pressing technology, ensuring higher wear resistance and longer service life. These advanced production equipment and techniques enable the company to deliver high-quality and durable wear-resistant ceramics, meeting the needs of various industries and applications. With a focus on quality and innovation, the company is committed to providing the best solutions for wear-resistant materials. The ceramics in the stud welding wear resistant ceramic liner adopt isostatic pressing technology, which is more wear resistant and has a longer service life.
Product certification
The stud welding wear resistant ceramic liner pipeline has obtained various certifications that attest to its quality and environmental safety, including passing the ISO9001 quality system certification and ISO14000 environmental management system certification. These certifications demonstrate the reliability and durability of the product and its compliance with international standards.
The ISO quality management system is a comprehensive set of procedures that organizations use to ensure that their products consistently meet customer requirements and quality standards. By being incorporated into this system, the stud welding wear-resistant ceramic liner pipeline receives thorough quality control and assurance from the design phase through to the finished product.
Moreover, prior to leaving the factory, the product undergoes strict quality inspections and testing to guarantee its compliance with specifications and its high-performance characteristics. This ensures that the qualified rate of the product is 100%, ensuring that customers receive only the highest quality product.
Overall, the certifications and quality checks that the stud welding wear-resistant ceramic liner pipeline undergoes to ensure that it complies with strict quality requirements, is environmentally safe, and performs optimally, all of which guarantee customer satisfaction and long-term use.
Production Market
With over ten years of experience in the wear-resistant ceramic industry, our company has established a reputable name in the market. We export our products to various countries, including the United States, Germany, Australia, South Korea, Japan, and Southeast Asian countries. Our products are highly appreciated for their durability, high quality, and superior performance. We use modern and advanced manufacturing techniques to produce high-quality wear-resistant ceramics that meet the industry's highest standards. Our team of experts is dedicated to providing exceptional customer service and ensuring timely delivery of our products to our clients. As a result, we have achieved a loyal customer base and a significant market share in the industry.
Process and characteristics of welded wear-resistant ceramic pipe
In order to solve the problem of ceramic sheets falling off caused by the decrease of ceramic adhesiveness in high-temperature environments, we have introduced a welded wear-resistant ceramic tube, and the welding method is mainly stud welding and spot welding. The welded wear-resistant ceramic tube is the toughened ultra-thick wear-resistant ceramics that are welded to the inner wall of the steel pipe through advanced stud welding and spot welding processes to form a strong anti-wear layer with a maximum temperature resistance of 500°C.
Stud welding is welding the ceramic sheet to the inner wall of the steel pipe through studs, and the spot welding process is to directly weld the ceramic sheet to the steel pipe through a small hole in the center of the ceramic sheet. In order to protect the solder joints, the ceramic sheet is usually equipped with a ceramic cap.
In addition, the welded wear-resistant ceramic tube can also be used in combination with adhesive porcelain and mechanical self-locking structure, so that the connection between the ceramic sheet and the steel pipe is stronger, and the ceramic sheets are also embedded in each other, and the connection is tight and the gap is small. Excellent abrasion resistance.
The production process of welded wear-resistant ceramic pipe is relatively complicated, the production cycle is long, and the cost is high, but it has excellent temperature resistance. The connection between the ceramic sheet and the steel pipe is firm, and it is not easy to fall off. It can be used according to the working environment.
Why choose us?
