Composite Ceramic Lining Pipe for Erosion Resistance in Material Transportation Abrasion Resistance Ceramic Lining Pipe

Product Description

Abrasion Resistance Ceramic Lining Pipes are usually composite pipes made by compounding a layer of the wear-resistant ceramic material on the inner wall of metal pipes. This layer of ceramic material is tightly combined with the metal pipeline through special processes, forming a strong protective layer that effectively resists wear and corrosion caused by material transportation in the pipeline. Its inner surface may be coated with a high-temperature sintered wear-resistant ceramic layer, which has extremely high hardness and can resist the erosion of high-speed fluids such as coal powder, ash, and ore.

Product certification

The products have passed ISO90001 quality system certification and ISO14000 environmental management system certification. Products from R&D, design, production, and installation are incorporated into the ISO quality management system. Strict quality inspection is carried out before the products leave the factory to ensure that the quality of products is 100%.

Introduction of factory and production workshop

The company has strong product development and production capabilities. It has advanced wear-resistant ceramic production lines, isostatic pressing, automatic presses, spray drying towers, etc., as well as steel structure production lines, medium-frequency hot simmering pipe benders, and other large-scale equipment, and is equipped with professional Equipment and technical staff.

Factors affecting the price of wear-resistant ceramic lined pipes

The price of Abrasion Resistance Ceramic Lining Pipes varies depending on many factors, including material, specifications, production process, brand, and market supply and demand. Therefore, it is impossible to give a specific unified price. However, I can summarize its price range and some characteristics based on some reference information.

Generally speaking, the price of wear-resistant ceramic lined pipes can range from a few hundred yuan to a few thousand yuan, and some even cost tens of thousands of yuan. This mainly depends on the following aspects:

Material and specifications: Abrasion Resistance Ceramic Lining Pipes are usually made of wear-resistant materials such as alumina and zirconia. The wear resistance, high-temperature resistance, and cost of different materials are different. At the same time, specifications (such as diameter, length, wall thickness, etc.) will also affect the price. Generally speaking, the larger the specifications, the higher the price may be.

Production process: The complexity and precision of the production process will also affect the price of wear-resistant ceramic lined pipes. Some high-end production processes, such as isostatic pressing and sintering technology, can improve the wear resistance and service life of the product, but will also increase the production cost.

Brand and quality: Well-known brands usually have higher quality assurance and after-sales service, so the price of their products may be relatively high. At the same time, some inferior products may attract consumers with low prices, but the service life and performance may not be guaranteed.

Market supply and demand conditions: Market supply and demand conditions are also important factors affecting prices. If the demand for wear-resistant ceramic lined pipes in the market is greater than the supply, the price may rise; conversely, if there is an oversupply, the price may fall.

To obtain a more accurate price for wear-resistant ceramic lined pipes, it is recommended to contact us directly. We can provide detailed price quotations and product information based on the drawings you provide or according to your specific needs (such as material, specifications, quantity, etc.).

In addition, it should also be noted that when purchasing wear-resistant ceramic lined pipes, in addition to price factors, the performance, quality, after-sales service, and other aspects of the product should also be considered to ensure that you get satisfactory products and services.

Application of wear-resistant ceramic pipes in the cement industry

Raw material delivery pipelines: In the cement production process, the delivery of raw materials is an important link. Wear-resistant ceramic pipes can be used to transport raw materials such as limestone and clay, which may cause wear to the pipes during transportation. Wear-resistant ceramic pipes can effectively extend the service life of pipes, reduce replacement frequency, and reduce maintenance costs with their high wear resistance.

Powder selector outlet and inlet pipes: In the cement grinding system, the outlet and inlet pipes of the powder selector are often impacted and worn by fine powder particles carried by high-speed airflow. The application of wear-resistant ceramic pipes can significantly improve the wear resistance of these pipes and ensure the stable operation of the system.

Dust collection pipes: The dust collection system in cement production is crucial to environmental protection. The application of wear-resistant ceramic pipes in dust collection pipes not only improves the wear resistance of pipes but also effectively resists the corrosion of dust to pipes and extends the service life of pipes.

Vertical mill outlet pipe: The vertical mill is a key equipment in the cement grinding system. The material particles carried in its outlet pipe seriously wear the pipe. The high wear resistance of wear-resistant ceramic pipes makes them an ideal choice for vertical mill outlet ducts.

Circulating air ducts: In the circulating air system of cement production, the air ducts need to withstand high temperatures, high wind speeds, and the impact of material particles. Wear-resistant ceramic pipes can meet these harsh working conditions with their excellent high-temperature resistance and wear resistance.

Coal mill high-temperature fan air ducts: In the coal mill system, the high-temperature fan air duct needs to withstand the scouring and wear of high-temperature coal gas. The high-temperature stability and wear resistance of wear-resistant ceramic pipes make it an important choice in this field.

Feeding pipe: In all aspects of cement production, the feeding pipe is the only way for material transmission. The application of wear-resistant ceramic pipes can ensure the smooth operation of the feeding pipe and reduce blockage and shutdown caused by wear.

Advantage Analysis

Excellent wear resistance: The lining ceramic layer of the wear-resistant ceramic pipe has extremely high hardness (HRA≥84), and its wear resistance is dozens of times that of ordinary steel, which can significantly extend the service life of the pipe.

Good corrosion resistance: Wear-resistant ceramic pipes can resist various chemical corrosion, including strong corrosive media such as acid, alkali, and salt, ensuring stable application in cement production.

Strong high-temperature resistance: Wear-resistant ceramic pipes have excellent high-temperature resistance and can work stably at temperatures up to 800°C, meeting the needs of high-temperature environments in cement production.

Reduce maintenance costs: Due to the long service life of wear-resistant ceramic pipes, the frequency of replacement and maintenance is reduced, thereby reducing the maintenance costs of enterprises.

Improve production efficiency: The application of wear-resistant ceramic pipes reduces downtime caused by pipe wear, improves the continuity and stability of cement production, and thus improves production efficiency.