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Home > products > Alumina Ceramic Pipe > Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee

Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee

Product Details

Place of Origin: Changsha, Hunan, China

Brand Name: Ibeno

Certification: ISO9001-2015

Model Number: Alumina Ceramic Pipe

Payment & Shipping Terms

Minimum Order Quantity: Negotiable

Price: Negotiable

Packaging Details: Packed in wooden cases or iron racks

Delivery Time: 25-45 workdas

Payment Terms: T/T

Supply Ability: 100,000 ㎡/ year

Get Best Price
Highlight:
Flexural Strength:
350 MPa
Thermal Shock Resistance:
300 °C
Temperature Resistance:
Up To 1700°C
Corrosion Resistance:
High
Color:
White
Thermal Conductivity:
35 W/mK
Shape:
Pipe
Chemical Resistance:
Excellent
Content Of Alumina:
95%
Surface Finish:
Polished
Dimensional Tolerance:
±0.1 Mm
Hardness:
9 Mohs
Flexural Strength:
350 MPa
Thermal Shock Resistance:
300 °C
Temperature Resistance:
Up To 1700°C
Corrosion Resistance:
High
Color:
White
Thermal Conductivity:
35 W/mK
Shape:
Pipe
Chemical Resistance:
Excellent
Content Of Alumina:
95%
Surface Finish:
Polished
Dimensional Tolerance:
±0.1 Mm
Hardness:
9 Mohs
Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee

Product Description

The ceramic tile-lined pipe tee is a pipe connector designed for high-wear and high-scouring environments. It combines ceramic materials' excellent wear resistance with metal structures' strength, providing unprecedented durability and reliability for industrial fluid transmission systems.

 

As the name suggests, the core of the ceramic tile-lined pipe tee uses advanced ceramic materials. Compared with traditional metal tees, ceramic materials have extremely high hardness and wear resistance and can maintain long-term stability and reliability under extremely harsh working conditions. This material property enables the ceramic tee to maintain excellent wear resistance when facing a high flow rate and high particle content fluid, effectively extending the service life of the pipeline system.

 

The ceramic-lined steel composite pipe is made using a combination of steel pipe and ceramic tiles. The ceramic tiles are bonded to the inside surface of the steel pipe using high-temperature adhesive. This creates a lining that is resistant to wear and corrosion, making it ideal for use in applications where the pipe is exposed to abrasive or corrosive materials or environments.

The ceramic lining in the pipe provides a high level of impact resistance, which is crucial in industries such as mining, power generation, and chemical processing. In addition to protecting the inner surface of the pipe, the ceramic lined tube also reduces noise and vibration, which makes it beneficial in applications where noise reduction is important. Due to its longer lifespan and lower maintenance costs, the ceramic-lined pipe is a cost-effective solution for industries that require high-performance piping systems.

Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee 0Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee 1

Ceramic technical parameters

Items Specifications
Content of alumina ≥92% ≥95%
Density ≥3.6 g/cm3 >3.8g/cm3
Rockwell A hardness ≥82HRA ≥85HRA
Impact strength ≥1200 MPA ≥1500 MPA
Fracture toughness ≥3.8MPa·m1/2 ≥4.0MPa·m1/2
Vickers hardness ≥1150HV10 ≥1200HV10
Bending Strength ≥290MPa ≥330MPa

Product structural features:

Ceramic lining: The inner surface of the ceramic-lined steel composite pipe is made of high-purity, high-density ceramic material, which provides excellent wear resistance and corrosion resistance.

 

Metal shell: The outer surface is made of high-strength metal materials, such as stainless steel or alloy steel, to ensure the structural strength and stability of the tee under high pressure and high temperature.

 

Flange connection: The standard flange interface design is easy to connect with other pipeline components to improve the integrity and reliability of the system.

Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee 2Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee 3

Product advantages:

Extended service life: significantly improves the wear resistance and corrosion resistance of the pipeline system, reducing replacement and maintenance costs.

 

Improve fluid transmission efficiency: Optimized flow channel design reduces fluid resistance and improves transmission efficiency.

 

Reduce energy consumption: Reduce energy consumption caused by pipeline wear and increased resistance.

Environmental protection and energy saving: Reduce waste generated by pipeline leakage and replacement, in line with environmental protection requirements.

 

Installation steps:

Preparation:

Ensure that the environment at the installation site is clean and tidy without any interference from debris.

Check whether the wear-resistant ceramic tee and its matching flanges, bolts, and other parts are intact, and the surface of the ceramic layer should be smooth and free of cracks. Prepare necessary installation tools, such as screwdrivers, wrenches, spirit levels, etc.

Advanced Ceramic Materials For Long-Term Stability And Reliability Ceramic Tile Lined Pipe Tee 4

Pipeline preparation:
Clean the pipe connected to the wear-resistant ceramic tee to ensure that there are no impurities such as oil, rust, and other impurities on the inner and outer walls of the pipe. Use a grinder or sandpaper to polish the pipe interface to make its surface flat and smooth for flange connection.
 

Flange connection:

Install the wear-resistant ceramic tee and its matching flange to the predetermined position, ensuring that the flange surface is perpendicular to the axis of the pipe. Use bolts to connect the flanges tightly, and note that the tightening sequence of the bolts should be cross-cut to avoid uneven force on the flange surface. Use a spirit level to check the levelness of the tee to ensure that it is installed in the correct position.

 

 

Sealing treatment:

Apply sealant or install sealing gaskets at the flange connection to improve the sealing of the connection. Ensure that the sealant or sealing gasket evenly covers the flange surface without omission.

 

Inspection and testing:
After installation, conduct a comprehensive inspection of the wear-resistant ceramic tee and its connecting pipes to ensure that there is no looseness, leakage, etc. Perform a pressure test to check the stability and sealing of the tee under the rated working pressure.
 

 

Finishing work:
Clean up the installation site and return the used tools and materials to their original positions.
Fill in the installation record and record the model, specification, installation location, and other information of the tee for reference in subsequent maintenance.

 

During the installation process, special attention should be paid to the following points: Avoid scratching or impacting the ceramic layer during installation to avoid affecting its wear resistance.
Ensure that the tightness of the flange connection is moderate, neither too tight to cause the ceramic layer to break, nor too loose to cause leakage.

 

When performing a pressure test, the pressure should be increased gradually to avoid sudden pressure increase causing impact on the tee.
Following the above installation steps and precautions can ensure that the wear-resistant ceramic tee performs optimally in the industrial fluid transmission system.