Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Alumina Ceramic Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Flexural Strength: |
350 MPa |
Thermal Shock Resistance: |
300 °C |
Temperature Resistance: |
Up To 1700°C |
Corrosion Resistance: |
High |
Color: |
White |
Thermal Conductivity: |
35 W/mK |
Shape: |
Pipe |
Chemical Resistance: |
Excellent |
Content Of Alumina: |
95% |
Surface Finish: |
Polished |
Dimensional Tolerance: |
±0.1 Mm |
Hardness: |
9 Mohs |
Flexural Strength: |
350 MPa |
Thermal Shock Resistance: |
300 °C |
Temperature Resistance: |
Up To 1700°C |
Corrosion Resistance: |
High |
Color: |
White |
Thermal Conductivity: |
35 W/mK |
Shape: |
Pipe |
Chemical Resistance: |
Excellent |
Content Of Alumina: |
95% |
Surface Finish: |
Polished |
Dimensional Tolerance: |
±0.1 Mm |
Hardness: |
9 Mohs |
Product Description
The ceramic tile-lined pipe tee is a pipe connector designed for high-wear and high-scouring environments. It combines ceramic materials' excellent wear resistance with metal structures' strength, providing unprecedented durability and reliability for industrial fluid transmission systems.
As the name suggests, the core of the ceramic tile-lined pipe tee uses advanced ceramic materials. Compared with traditional metal tees, ceramic materials have extremely high hardness and wear resistance and can maintain long-term stability and reliability under extremely harsh working conditions. This material property enables the ceramic tee to maintain excellent wear resistance when facing a high flow rate and high particle content fluid, effectively extending the service life of the pipeline system.
The ceramic-lined steel composite pipe is made using a combination of steel pipe and ceramic tiles. The ceramic tiles are bonded to the inside surface of the steel pipe using high-temperature adhesive. This creates a lining that is resistant to wear and corrosion, making it ideal for use in applications where the pipe is exposed to abrasive or corrosive materials or environments.
The ceramic lining in the pipe provides a high level of impact resistance, which is crucial in industries such as mining, power generation, and chemical processing. In addition to protecting the inner surface of the pipe, the ceramic lined tube also reduces noise and vibration, which makes it beneficial in applications where noise reduction is important. Due to its longer lifespan and lower maintenance costs, the ceramic-lined pipe is a cost-effective solution for industries that require high-performance piping systems.
Ceramic technical parameters
Items | Specifications | |
Content of alumina | ≥92% | ≥95% |
Density | ≥3.6 g/cm3 | >3.8g/cm3 |
Rockwell A hardness | ≥82HRA | ≥85HRA |
Impact strength | ≥1200 MPA | ≥1500 MPA |
Fracture toughness | ≥3.8MPa·m1/2 | ≥4.0MPa·m1/2 |
Vickers hardness | ≥1150HV10 | ≥1200HV10 |
Bending Strength | ≥290MPa | ≥330MPa |
Product structural features:
Ceramic lining: The inner surface of the ceramic-lined steel composite pipe is made of high-purity, high-density ceramic material, which provides excellent wear resistance and corrosion resistance.
Metal shell: The outer surface is made of high-strength metal materials, such as stainless steel or alloy steel, to ensure the structural strength and stability of the tee under high pressure and high temperature.
Flange connection: The standard flange interface design is easy to connect with other pipeline components to improve the integrity and reliability of the system.
Product advantages:
Extended service life: significantly improves the wear resistance and corrosion resistance of the pipeline system, reducing replacement and maintenance costs.
Improve fluid transmission efficiency: Optimized flow channel design reduces fluid resistance and improves transmission efficiency.
Reduce energy consumption: Reduce energy consumption caused by pipeline wear and increased resistance.
Environmental protection and energy saving: Reduce waste generated by pipeline leakage and replacement, in line with environmental protection requirements.
Installation steps:
Preparation:
Ensure that the environment at the installation site is clean and tidy without any interference from debris.
Check whether the wear-resistant ceramic tee and its matching flanges, bolts, and other parts are intact, and the surface of the ceramic layer should be smooth and free of cracks. Prepare necessary installation tools, such as screwdrivers, wrenches, spirit levels, etc.
Flange connection:
Install the wear-resistant ceramic tee and its matching flange to the predetermined position, ensuring that the flange surface is perpendicular to the axis of the pipe. Use bolts to connect the flanges tightly, and note that the tightening sequence of the bolts should be cross-cut to avoid uneven force on the flange surface. Use a spirit level to check the levelness of the tee to ensure that it is installed in the correct position.
Sealing treatment:
Apply sealant or install sealing gaskets at the flange connection to improve the sealing of the connection. Ensure that the sealant or sealing gasket evenly covers the flange surface without omission.