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Wear-resistant Ceramic Pump Pipe And Pump Truck Accessories. Concrete Pump Pipe Ceramic Specially Designed For Concrete Engineering Machinery Zoomlion, SANY, XCMG
Product Description
Concrete pump truck boom pipes are a core component subject to the most wear and tear. Designed specifically to protect concrete pump trucks from brands like SANY, Zoomlion, XCMG, and Putzmeister, these pipes can experience wall thinning (from 8mm to less than 4mm) and slurry leakage every 3,000 cubic meters of concrete delivered. This can lead to boom downtime and repairs, costing over $3,000 per repair and up to $700 per day in lost work.
This wear-resistant ceramic pump pipe addresses this pain point by utilizing a "ceramic-steel composite structure" and is custom-designed for boom conditions. It directly resolves the vicious cycle of "frequent wear, frequent replacement, and high costs" for boom pipes. It effectively resists concrete wear, extends boom service life by 5-10 times, and significantly reduces equipment downtime and overall maintenance costs, making it an indispensable anti-wear solution for equipment managers.
Why does your boom need professional ceramic pipe protection?
The booms of construction machinery, especially those on concrete pump trucks, are constantly subjected to high-pressure, high-velocity concrete, resulting in severe wear and tear. This can lead to pipe wear and cracking, potentially posing safety hazards and significant replacement costs.
Our booms utilize ZTA high-purity alumina ceramic as a wear-resistant layer. The ceramic is bonded to the inner wall of the steel pipe using a special epoxy resin adhesive. With a Rockwell hardness of HRA90, its wear resistance is 266 times that of manganese steel and 171.5 times that of high-chromium cast iron. It acts like armor to protect key boom components.
Product Advantages and Features: Why Choose Us
Extremely Wear-Resistant, Ultra-Long Life: Made of ZTA alumina ceramic, it offers unparalleled wear resistance, extending equipment lifespan several times over.
Lightweight Design: The ceramic's low density reduces the overall weight of the composite liner, placing no additional burden on the boom structure or hydraulic system. The weight reduction is approximately 20%, making on-site lifting and installation easier.
Strong, Non-Detachable Bond: Using a high-performance adhesive that resists aging and temperature fluctuations (-50°C to 100°C), the bond strength exceeds that of the ceramic itself, ensuring it will not delaminate even under vibration.
Smooth Surface, Reduced Resistance: The ceramic's smooth surface and low coefficient of friction effectively reduce concrete conveying resistance and lower energy consumption.
Highly cost-effective: While the initial investment is slightly higher than that of ordinary pump pipes, the long service life and low maintenance frequency can save companies over 40% of their total costs within two years.
Customized Solutions: We can provide precise shape and size customization based on the wear curves of different machine models and boom locations, such as those from Sany, Zoomlion, and XCMG.
Ceramic technical parameters
| Items |
Specifications |
| Al2O3 |
≥75% |
| Zirconia |
≥21% |
| Density |
4.2 g/cm3 |
| Compressive Strength |
≥ 1400 Mpa |
| Rockwell Hardness |
≥ 90 HRA |
| Vickers Hardness |
≥ 1350 HV10 |
| Fracture Toughness (KIC) |
≥ 5.5 Mpa.m1/2 |
| Bending Strength |
≥ 350 Mpa |
| Wear Volume |
≤ 0.009 cm3 |
| Tensile Strength (TSB) |
≥ 15 Mpa |
| Rubber |
Natural |
| Natural |
≥450 |
| Elongation |
450% |
Our Customers and Export Markets
Our ceramic pump pipes are exported worldwide and are trusted by overseas construction machinery rental companies and concrete batching plant manufacturers. Key markets include:
Southeast Asia (Thailand, Indonesia, Malaysia, Vietnam): Infrastructure construction is booming, with a large number of Chinese-branded equipment being used in these regions.
Middle East (Saudi Arabia, UAE): Large-scale real estate and infrastructure projects.
Australia: Developed mining and construction industries.
Europe and the United States: Germany, the United States, and Australia (suitable for construction machinery).
Packaging and Shipping
Packaging: Each ceramic pump tube is first wrapped in EPE film and then packed into a fumigation-free wooden crate (compliant with ISPM 15 international standards) to prevent damage during transportation. The crate is labeled with the product model, specifications, quantity, and warning signs such as "Handle with Care" and "Do Not Collision."
Shipping: For small orders, we partner with international express companies such as DHL and FedEx to ensure fast delivery. For large orders, we choose ocean shipping. We also offer DDU/DDP door-to-door services upon request, with professional logistics personnel tracking the shipment status in real time.
FAQ
Q1: Are you looking for an agent?
A: We are looking for agents worldwide for ceramic pump tubes for construction machinery parts. Please get in touch with us!
Q2: How to order and receive delivery?
A: Please provide your device brand and model. We support both small-volume customization and large-volume purchases. We have well-developed domestic logistics and extensive experience with international orders, allowing for rapid delivery via sea and air freight. Depending on the order quantity, delivery time is approximately 10-20 days.
Q3: I am very concerned about the service life of the ceramic pump tube.
A: The end elbow is guaranteed for 40000m³, and the boom tube is guaranteed for 120,000 m³
Q4: Ceramic pump tubes, our impression of ceramics, are all fragile, right?
A: The ceramics we paste are not floor tiles for decoration. We are industrial ceramics. They are made of alumina, and the hardness is second only to diamond.
Q5: What is the service life of ceramic pump tubes compared with ordinary steel pipes?
A: The service life of our ceramic pump tube is 5 times that of ordinary steel pipe
Q6: Can ceramic pump tubing be used with booms from brands other than Zoomlion, Sany, or XCMG?
A: Yes. Simply provide the boom diameter, connection interface dimensions (such as flange diameter and thread specifications), and operating pressure for the target equipment. We can customize a compatible solution. We have successfully adapted our products to international brands such as Volvo and Liebherr, achieving a 100% accuracy rate.
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