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Home > products > Rubber Ceramic Liners > Hot Vulcanization Alumina Ceramic Tile Wear Liners No Sticking

Hot Vulcanization Alumina Ceramic Tile Wear Liners No Sticking

Product Details

Place of Origin: Changsha, Hunan, China

Brand Name: Ibeno

Certification: ISO9001-2015

Model Number: Rubber Ceramic Liners

Payment & Shipping Terms

Minimum Order Quantity: Negotiable

Price: Negotiable

Packaging Details: Packed in wooden cases or iron racks

Delivery Time: 25-45 workdas

Payment Terms: T/T

Supply Ability: 100,000 ㎡/ year

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Highlight:

No Sticking Ceramic Tile Wear Liners

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Hot Vulcanization Alumina Ceramic

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Hot Vulcanization Ceramic Tile Wear Liners

Hot Vulcanization Alumina Ceramic Tile Wear Liners No Sticking

Product Description

The Ceramic Tile Wear Liner adopts the hot vulcanization process, and the toughened ceramic sheet is vulcanized in the steel plate groove equipped with rubber, and the steel plate groove has countersunk head bolts. It is a customized product. The shape, size, and thickness of the ceramic block or liner can be customized according to the customer's on-site conditions or uses. Tile wear liners are mainly used in heavy-wear industries such as sand and gravel, mining, and other high-impact areas.

 

Product features:

1. Impact resistance: The combination of alumina wear-resistant ceramics and rubber has good buffering performance, which can effectively buffer the impact caused by ores falling from a high altitude, while the Ceramic Tile Wear Liner is made of alumina as the main raw material of the product. Wear-resistant ceramic rubber composite plates must be used when the impact reaches a certain level.

2. Convenient construction: bolt connection, welding, simple operation, fast construction speed

3. No sticking and no blocking: Compared with steel plates, polymer linings, and pure rubber sheets, it is not easy to stick and block materials.

4. Noise reduction: rubber elastomer has an excellent shock absorption effect, which can reduce the noise generated during material transportation

5. Weight reduction: The density of ceramics and rubber is much lower than that of manganese steel and high-chromium wear-resistant plates, which are light in weight and easy to replace. Because of their high wear resistance, they do not need to be replaced frequently, saving a lot of time for enterprises.

 

Industry background

The consumption of wear-resistant linings in the mining and beneficiation industry is huge, but some positions need not only wear resistance but also impact resistance. Alumina wear-resistant ceramics have good wear resistance, but impact resistance cannot be used in places with relatively large impact forces. It can be used directly, and it can be made into the form of a composite lining board after being vulcanized and compounded with rubber, which can be both wear-resistant and impact-resistant.

Ceramic tile wear linerceramic wear linerliner ceramic

Connection method: welding and bolts

 

The scope of application:

Adapt to temperature: -40℃~100℃

Objects of use: anti-wear linings for various equipment and pipelines (such as blanking troughs, hoppers, chutes, etc.)

 

Alumina ceramic technical parameters

Items Specifications  
Al2O3 ≥95% ≥ 99%
Density >3.8g/cm3 >3.83g/cm3
HV10 ≥1200 ≥1300
Rock Hardness HRA ≥85 ≥90
Bending Strength MPa ≥330 ≥340
Compression strength MPa ≥1200 ≥1300
Fracture Toughness KIc MPam 1/2 ≥4.0 ≥4.2
Volume wear ≤0.02cm3 ≤0.01cm3

 

Rubber technical parameters

Items Specifications
Pull apart strength ≥12MPa
Pull apart prolongation 250
Shore hardness 55 65
Permanent deform ≤24
The share stress between the ceramic and rubber ≥3.0MPa
Temperature resistance ≤100℃
Aging life of rubber ≥15 years

 

Product thickness range:

Ceramic: 3-90mm, more than 10mm thick has better impact resistance

Rubber: 4-10mm, the thickness of the rubber is about 5mm, it is not necessary to be too thick

Steel plate: 4-10mm, mainly the base plate of the composite plate, used for fixing bolts, it is not necessary to be too thick, it can be adjusted according to the total thickness of the composite plate

 

Wear-resistant ceramic selection principle

Product model Operating temperature (℃) Applicable media Material particles Scope of application
Paste type 300 Powder/Slurry ≤3 Pneumatic conveying of powder or slurry below 300°C
Welded 300-800 Powder/Slurry ≤10 Pneumatic conveying of larger particle powder or slurry below 800℃
Dovetail ≤800 Powder/Slurry ≤200 Conveying larger particle powder or high-speed rotating equipment below 800°C
Impact resistant ≤800 Granules/Slurry ≤200 Bulk material conveying system below 800℃, especially suitable for a mixture of hard bulk material and powdery material
Ceramic rubber composite type -50~150 Granules/Slurry ≤10 A bulk material conveying system below 150℃, especially suitable for pure soft bulk material conveying, can resist large impact