Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Alumina Ceramic Pipe
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Application: |
Cement, Steel, Power Generation |
Chemical Resistance: |
Strong |
Color: |
White |
Corrosion Resistance: |
Excellent |
Density: |
3.6-3.8g/cm3 |
Hardness: |
HRA 85-90 |
Impact Resistance: |
High |
Installation Method: |
Adhesive Or Bolt |
Material: |
Ceramic |
Service Life: |
Long-lasting |
Shape: |
Square |
Size: |
Customized |
Application: |
Cement, Steel, Power Generation |
Chemical Resistance: |
Strong |
Color: |
White |
Corrosion Resistance: |
Excellent |
Density: |
3.6-3.8g/cm3 |
Hardness: |
HRA 85-90 |
Impact Resistance: |
High |
Installation Method: |
Adhesive Or Bolt |
Material: |
Ceramic |
Service Life: |
Long-lasting |
Shape: |
Square |
Size: |
Customized |
Product Description
Hexagonal rubber ceramic wear-resistant plates (rubber ceramic panels) are made of wear-resistant alumina ceramics (cylinders, hexagons, plates) vulcanized in a wear-resistant rubber matrix, and some rubber plates can optionally be backed with steel.
Alumina ceramic liners provide extraordinary wear resistance, while the elastic properties of rubber effectively dampen impact forces that could crack the ceramic. The rubber also helps to greatly reduce the vibration, sound, and impact shock from hitting rocks.
Hexagon rubber ceramic panels as an excellent impact and wear-resistant material, and rubber ceramic lining is suitable for feeders, chutes, silos, transfer points, conveying systems, screen feed plates, mill discharge chutes, and silos wait.
Rubber ceramic panels are mainly used in coal-fired power plants, cement plants, blast furnace plants, and many other industries that require high-impact and wear-resistant surfaces.
Alumina ceramic technical parameters
Items | Specifications |
Al2O3% | ≥92% |
Fe2O3% | ≤0.20% |
Mohs' hardness | 9 |
Water Absorption (%) | ≤0.02 |
Density(g/cm3) | ≥3.60 |
Abrasion(%) | ≤0.02 |
Rubber technical parameters
Items | Specifications |
Pull apart strength | ≥12MPa |
Pull apart prolongation | 250% |
Shore hardness | 55 65 |
Permanent deform | ≤24% |
The shared stress between the ceramic and rubber | ≥3.0MPa |
Temperature resistance | ≤100℃ |
The aging life of rubber | ≥15 years |
Ceramic Size
Specification(mm) | Length(mm) | Width(mm) | Thickness(mm) | Remark |
10X10 | 10 | 10 | 3-6 | Quadrilateral |
17.5X17.5 | 17.5 | 17.5 | 3-16 | |
20X20 | 20 | 20 | 3-18 | |
24X24 | 24 | 24 | 4-10 | |
27X27 | 27 | 27 | 5-18 | |
38X38 | 38 | 38 | 5-18 | |
39X39 | 39 | 39 | 6-18 | |
50X50 | 50 | 50 | 5-16 | |
AF19.5 | side length=11.5mm | 3-18 | Hexagon | |
AF20 | side length=12mm | 3-18 | ||
AF21 | side length=12.5mm | 3-18 | ||
AF40 | side length= 23mm | 8-35 | ||
20X20 | 20 | 20 | 4+1 | Convex point |
20X20 | 20 | 20 | 5+1 | |
20X20 | 20 | 20 | 6+1 | |
20X20 | 20 | 20 | 7+1 |
Features
Ceramic wear plates are widely used in industries that require wear-resistant materials, such as cement plants, and steel mills. The main purpose of wear-resistant materials is to protect the surface of machines and equipment from wear and tear, thereby extending their lifespan and reducing maintenance costs. In recent years, ceramic wear plates have become increasingly popular due to their exceptional properties.
One of the critical advantages of ceramic wear plates is their wear resistance. A ceramic wear plate is made from alumina corundum ceramics, which is much harder than traditional materials such as steel or iron. The hardness of alumina corundum ceramics can reach above HRA85, which means that they are exceptionally resistant to wear and tear. The wear resistance of ceramic wear plates is 271.5 times that of manganese steel, which is one of the most durable materials used in industrial
Another advantage of ceramic wear plates is their impact resistance. The toughened ceramic formula ensures that the ceramics are not easily breakable, and the unique spherical design and high-quality buffer layer can resist the impact of large materials. Ceramic wear plates come in various shapes and sizes, suitable for different types of industrial applications.
One of the challenges that industries face is finding materials that can operate under high temperatures. Ceramic wear plates are known for their high-temperature tolerance, as they can operate at 0℃-250℃ for a long time without losing their properties. This critical feature makes them ideal for use in industries that operate in harsh environmental conditions.
Finally, ceramic wear plates are also resistant to acid and alkali, making them a suitable choice for industries that use chemicals and corrosive materials. The acid and alkali resistance feature means that these materials will not corrode, rust, or degrade due to exposure to harsh chemicals, increasing their lifespan and reducing maintenance costs.
In conclusion, ceramic wear plates are exceptional materials that offer numerous benefits to industries that require wear-resistant materials. The wear resistance, impact resistance, high-temperature tolerance, and acid and alkali resistance make them the perfect choice for industrial applications that require durable materials. Investing in these materials will save time and money by extending the lifespan of machines and equipment while reducing maintenance costs.
Application
A ceramic rubber wear-resistant plate is a very high-quality composite plate with extremely strong wear resistance. Its main feature is that it is vulcanized with alumina ceramic cylinders/ceramic tiles and elastic rubber bases. This kind of plate can effectively remove impurities in commodity materials, solve the traditional wear problem, and greatly improve production efficiency.
For some industries that require high-impact and wear-resistant surfaces, such as coal-fired power plants, cement plants, blast furnace plants, etc., ceramic rubber wear-resistant plates are indispensable wear-resistant materials. Thanks to the ceramic cylinders and ceramic tiles, this panel is extremely wear-resistant and can withstand a lot of impact without leaving marks and wear marks. At the same time, the bottom of the board is made of elastic rubber, which effectively reduces vibration and noise, making the working environment more quiet and comfortable.
Ceramic rubber wear-resistant plates are also suitable for various feeders, chutes, silos, transfer points, conveying systems, sieve feed plates, mill discharge chutes, silos, and other fields. It plays a very important role in various complex production and processing environments. In these industries, ceramic rubber wear-resistant plates have become an indispensable high-quality product, which can help enterprises to better complete production tasks and improve the economic benefits of enterprises.
In short, the ceramic rubber wear-resistant plate is a very high-quality composite plate with strong wear resistance, which can help enterprises to better complete production tasks and improve the economic benefits of enterprises. With the continuous advancement of science and technology, it is believed that ceramic rubber wear-resistant plates can continue to develop and provide users with better products and services.