Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Alumina Ceramics
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Hardness: |
1300 HV |
Wear Resistance: |
High |
Dielectric Strength: |
10 KV/mm |
Chemical Resistance: |
Excellent |
Corrosion Resistance: |
High |
Electrical Resistivity: |
10^14 Ohm-cm |
Thermal Expansion Coefficient: |
8.5 X 10^-6 /°C |
Size: |
Various Sizes Available |
Thermal Conductivity: |
20 W/mK |
Color: |
White |
Hardness: |
1300 HV |
Wear Resistance: |
High |
Dielectric Strength: |
10 KV/mm |
Chemical Resistance: |
Excellent |
Corrosion Resistance: |
High |
Electrical Resistivity: |
10^14 Ohm-cm |
Thermal Expansion Coefficient: |
8.5 X 10^-6 /°C |
Size: |
Various Sizes Available |
Thermal Conductivity: |
20 W/mK |
Color: |
White |
Product Description
ZTA rubber ceramic composite lining plate is a composite material lining that combines the properties of rubber and ZTA ceramic (zirconia-toughened alumina ceramic). The rubber layer has the function of absorbing impact and reducing noise while providing good elasticity and sealing performance. The ZTA ceramic layer has the characteristics of high hardness, wear resistance, corrosion resistance, etc., and is the main wear-resistant part of the lining.
Production process
ZTA rubber ceramic composite lining plate is usually vulcanized with ZTA ceramic composite of alumina and zirconia in rubber through advanced vulcanization process, or ceramic rubber can be directly vulcanized on steel plate. This special preparation process enables the lining plate to have both rubber elasticity and ceramic hardness, thereby achieving excellent wear resistance and impact resistance.
Application area
ZTA rubber ceramic liner is widely used in material conveying systems in industries such as mining, metallurgy, power, and chemicals due to its excellent performance. In the mining industry, it is commonly used in vulnerable parts such as chutes, conveyor belts, and hoppers to protect equipment and extend its service life.
Advantage
Improving equipment service life: ZTA rubber ceramic lining plate has excellent wear resistance and impact resistance, which can significantly extend the service life of equipment.
Reduce maintenance costs: Due to the long service life of the lining plate, the frequency of lining plate replacement and downtime have been reduced, thereby lowering maintenance costs.
Optimize production process: The lining surface is smooth, non stick, and non clogging, which helps optimize material flow and improve production efficiency.
Specific application of ZTA rubber ceramic vulcanized lining in chute
Application in heavy wear areas: In heavy wear areas such as the impact point of the chute or the vertical drop point of the material, the use of ZTA rubber ceramic vulcanized lining can effectively resist the impact and friction of the material and extend the service life of the chute.
Application in low-temperature environment: In a low-temperature environment, ZTA rubber ceramic vulcanized lining can maintain good elasticity and wear resistance to ensure the stable operation of the chute.
Application of special materials: For special materials with corrosive or sticky properties, ZTA rubber ceramic vulcanized lining can provide good corrosion resistance and anti-sticking properties to ensure smooth transportation of materials.
Dimensions & Weights
| Dimensions(mm) |
Weight(KG)
|
|||||
| Tolerance range(+0/-2)L | Tolerance range(+0/-2)W | Tolerance range(±1)H | Tolerance range(±1)ZTA-H |
Tolerance range(±0.5) Steel plate-H |
Tolerance range(+0/-0.5) Rubber plate-H |
|
| 300 | 300 | 63 | 50 | 7 | 6 | 23.3 |
| 450 | 300 | 63 | 50 | 7 | 6 | 34.9 |
| 300 | 400 | 63 | 50 | 7 | 6 | 30.0 |
| 300 | 150 | 63 | 50 | 7 | 6 | 11.5 |
| 400 | 150 | 63 | 50 | 7 | 6 | 15.2 |
| 500 | 150 | 63 | 50 | 7 | 6 | 19.1 |
| 300 | 200 | 63 | 50 | 7 | 6 | 15.5 |
| 450 | 200 | 63 | 50 | 7 | 6 | 23.2 |
| 300 | 100 | 63 | 50 | 7 | 6 | 7.6 |
| 450 | 400 | 63 | 50 | 7 | 6 | 46.3 |
Technical parameters
| Items | Specifications |
| Al2O3 | ≥75% |
| Zirconia | ≥21% |
| Density | 4.2 g/cm3 |
| Compressive Strength | ≥ 1400 Mpa |
| Rockwell Hardness | ≥ 90 HRA |
| Vickers Hardness | ≥ 1350 HV10 |
| Fracture Toughness (KIC) | ≥ 5.5 Mpa.m1/2 |
| Bending Strength | ≥ 350 Mpa |
| Wear Volume | ≤ 0.009 cm3 |
| Tensile Strength (TSB) | ≥ 15 Mpa |
| Rubber | Natural |
| Natural | ≥450 |
| Elongation | 450% |
Performance characteristics
Wear resistance: The ZTA ceramic layer has extremely high hardness, which can effectively resist the wear of materials during transportation and extend the service life of the equipment.
Impact resistance: The rubber layer has good impact absorption ability, which can prevent damage and rupture of equipment and pipelines.
High-temperature resistance: ZTA ceramic lining can maintain stable performance in extremely high-temperature environments without melting or deformation.
Chemical stability: able to resist chemical corrosion and acid-base erosion, maintaining good performance and appearance.
Insulation performance: It has a good inhibitory effect on the propagation of electromagnetic waves and can effectively reduce interference from electrical equipment
ZTA rubber ceramic composite lining plates (zirconia-toughened alumina ceramics) are widely used in mines. With their excellent wear resistance, impact resistance, corrosion resistance, and high-temperature stability, they play an important role in many key parts of mines. The following is a specific analysis of the application of ZTA ceramics in mines:
Application of ZTA ceramic lining in ore terminal unloading system
At the ore terminal, the unloading system needs to withstand the impact and friction of a large amount of ore. ZTA ceramic lining has both the hardness of alumina ceramics and the toughness of zirconia ceramics. It can resist wear and impact at the same time and has a lightweight, smooth surface, non-sticky material, non-blocking material, flexible design, and can be designed according to the on-site working conditions. Therefore, it has a long service life and greatly reduces the frequency of lining replacement. Large ore terminals such as Rizhao Port, Tangshan Port, and Qingdao Port have applied ZTA ceramic linings in heavy wear areas, and the service life is about 4 times that of the original alumina ceramic lining or other wear-resistant linings, and the application effect is very good.
Application of ZTA Ceramic Composite Hammer in Crusher
A crusher is a key piece of equipment in mines, and its core component hammer needs to withstand huge friction and impact. To solve this problem, the ZTA ceramic composite hammer came into being. This hammer is based on wear-resistant alloy materials such as high-chromium cast iron, and a certain amount of ZTA ceramic particles are compounded in the heavy wear parts of the hammer. The alloy material supports the ceramic particles to ensure the overall toughness and impact resistance of the hammer, while the ZTA ceramic particles have high hardness, which can significantly improve the wear resistance of the hammer and extend its service life. ZTA ceramic particles need to be compounded into the alloy material during the casting process of the hammer and usually account for no more than 3% of the weight of the hammer. It has been verified in actual application that the impact resistance and wear resistance of the ZTA ceramic composite hammer are greatly improved, the service life is doubled, and the production cost is significantly reduced.
Application of ZTA ceramic liner in heavy medium cyclone
Heavy medium cyclone plays an important role in the mineral processing process of mines, but its wall surface and feed port are prone to wear. To solve this problem, ZTA arc-shaped ceramic linings are designed and applied to heavy medium cyclones. This lining fits perfectly with the inner wall of the cyclone, which can significantly increase the service life of the cyclone. In some heavy wear parts, such as the feed port, bends, bottom cones, etc., the use of ZTA ceramic linings can effectively extend the service life of the cyclone and reduce the frequency of maintenance and replacement. At the same time, there are various installation methods for ZTA ceramic linings, which can be reasonably selected according to the working temperature, such as the pasting method, stud welding method, dovetail slot installation method, etc.
Application of ZTA ceramics in other mining equipment
In addition to the above applications, ZTA ceramics can also be used in other key components in mining equipment, such as valve seals, bushings, etc. Its high corrosion resistance, high bending strength, and biocompatibility make ZTA ceramics an ideal material for manufacturing these components.
