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Ceramic Rubber Composite Hose/Wear-resistant Ceramic Hose/Ceramic Flexible Pipeline For Abrasive Material Conveying
Product Description
Ceramic rubber composite hoses are composite wear-resistant pipes manufactured using advanced vulcanization technology. Their inner wall is embedded with high-purity alumina wear-resistant ceramics. At the same time, the outer layer uses high-toughness nitrile rubber and is reinforced with polyester canvas and high-elastic steel wire, giving the product excellent wear resistance, flexibility, and impact resistance. This product is particularly suitable for conveying highly abrasive materials such as pulverized coal, slurries, and mortars, and has wide applications across the power, cement, mining, and port industries.
Key Specifications
| Parameter |
Specification |
| Alumina Content |
≥95% |
| Density |
≥3.6 g/cm³ |
| Rockwell Hardness |
≥85 HRA |
| Compressive Strength |
≥850 MPa |
| Bending Strength |
≥290 MPa |
| Volume Wear |
≤0.0002 g |
| Outer Layer |
EPDM Rubber |
| Working Pressure |
1 – 2.5 MPa |
| Operating Temperature |
≤100°C |
| Standard Length |
10 m |
Product Features
Alumina ceramic content ≥95% for excellent wear resistance
Flexible rubber structure allows large-angle bending
Resistant to corrosion and abrasive materials
Smooth ceramic surface reduces conveying resistance
Impact resistance for large particle materials
Lightweight design for easier installation
Product Advantages
Compared with ordinary rubber hoses, ceramic-lined rubber hoses provide 3–10 times longer service life, depending on the material being conveyed. The combination of wear-resistant ceramics and flexible rubber structure ensures reliable performance even in harsh industrial environments.
The smooth ceramic lining reduces friction and pressure loss, improving conveying efficiency and reducing energy consumption.
Technical parameter
| DN(mm) |
R(mm) |
L(m) |
P(MPa) |
T(℃) |
| 25 |
500 |
10 |
12.5 |
100 |
| 32 |
640 |
10 |
12.5 |
100 |
| 38 |
760 |
10 |
12.5 |
100 |
| 42 |
840 |
10 |
12.5 |
100 |
| 52 |
1020 |
10 |
12.5 |
100 |
| 68 |
1360 |
10 |
12.5 |
100 |
| 76 |
1520 |
10 |
12.5 |
100 |
| 83 |
1630 |
10 |
12.5 |
100 |
| 95 |
1900 |
10 |
12.5 |
100 |
| 102 |
2040 |
10 |
12.5 |
100 |
| 152 |
3040 |
10 |
12.5 |
100 |
Packing and shipping
1. According to the product size, the company has special personnel to design and customize the packaging according to the drawings.
2. The packaging forms include fumigation-free wooden boxes and iron shelf packaging. The packaging method is selected according to the weight and structure of the product.
3. The outside of the product or wooden box will be packaged with bubble film or cling film, to prevent rust and not be wet by rain
4. The label will be affixed to the outside of the package.
5. The relevant inspection report or shipping list of the goods will be sent with the goods or sent to customers in electronic form.
Why choose us?
1. Our team of experts is committed to ensuring that our wear-resistant ceramic tubes meet the highest quality standards, ensuring their longevity and reliability.
2. Our wear-resistant ceramic pipes are rigorously tested to ensure their strength and durability.
3. We continually innovate and improve our rubber ceramic hoses to meet our customers' ever-changing needs.
4. Our quality management department uses strict management and complete testing methods to ensure that every product is of high quality.
FAQ
Q1:What materials can this hose transport?
A1:Coal powder, slurry, sand, cement, ash, and other abrasive materials.
Q2:How long is the service life?
A2: Generally, 3-10 times longer than ordinary rubber hoses.
Q3:What is the maximum working pressure?
A3:The working pressure is 1–2.5 MPa.
Q4:Can the hose bend?
A4:Yes, the flexible design allows large bending angles without damaging the ceramic lining.
Q5:What connection methods are available?
A5:Flange connection, threaded connection, and quick connectors are available.
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