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Home > products > Rubber Ceramic Liners > Impact Resistant Ceramic Composite Liner Corrosion Resistant Rubber Ceramic Liners For High Wear And Impact Resistance

Impact Resistant Ceramic Composite Liner Corrosion Resistant Rubber Ceramic Liners For High Wear And Impact Resistance

Product Details

Place of Origin: Changsha, Hunan, China

Brand Name: Ibeno

Certification: ISO9001-2015

Model Number: Rubber Ceramic Liners

Payment & Shipping Terms

Minimum Order Quantity: Negotiable

Price: Negotiable

Packaging Details: Packed in wooden cases or iron racks

Delivery Time: 25-45 workdas

Payment Terms: T/T

Supply Ability: 100,000 ㎡/ year

Get Best Price
Highlight:

Corrosion Resistant Rubber Ceramic Liners

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Impact Resistant Rubber Ceramic Liners

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Square Rubber Ceramic Liners

Pressure Resistance:
High
Installation Method:
Bolt Or Adhesive
Hardness:
60-70 Shore A
Customization:
Available
Tensile Strength:
≥12MPa
Liner Type:
Ceramic Liner
Chemical Resistance:
Excellent
Density:
3.6-3.8g/cm3
Color:
White
Flexural Strength:
≥ 300 MPa
Warranty:
1 Year
Shape:
Square, Hexagon, Circle
Pressure Resistance:
High
Installation Method:
Bolt Or Adhesive
Hardness:
60-70 Shore A
Customization:
Available
Tensile Strength:
≥12MPa
Liner Type:
Ceramic Liner
Chemical Resistance:
Excellent
Density:
3.6-3.8g/cm3
Color:
White
Flexural Strength:
≥ 300 MPa
Warranty:
1 Year
Shape:
Square, Hexagon, Circle
Impact Resistant Ceramic Composite Liner Corrosion Resistant Rubber Ceramic Liners For High Wear And Impact Resistance

Product Description

High wear and impact resistant ceramic composite liner, which tightly embeds ceramic material into rubber through the vulcanization process, or directly vulcanizes and adheres ceramic rubber to the surface of steel plate, is used as an efficient wear-resistant internal liner to meet the equipment requirements of large material throughput, large material volume, and strong impact force at room temperature.

 

Applications:

Impact resistant ceramic composite liners are widely used in mining, chemical, power, and metallurgy equipment, such as grinding machines, reactors, wind turbines, converters, etc. Its high wear resistance, impact resistance, corrosion resistance, and other properties make it particularly suitable for equipment with large material particles, large conveying capacity, high drop position, and large impact. They are widely used in coal transportation, powder production, and ash discharge systems in thermal power, steel, and smelting industries, reducing maintenance costs and improving operational efficiency.

 

Product Feature

High wear resistance: The impact-resistant ceramic lining is made of high-quality ceramic material, has extremely high wear resistance, and can withstand a lot of impact and wear.
 
Impact resistance: Its unique structural design gives it good impact resistance, which can effectively buffer the impact caused by or falling from a high place. 
 
Corrosion resistance: The ceramic material itself has excellent corrosion resistance and can resist the erosion of various corrosive media.
 
Convenient construction: The impact-resistant ceramic lining is easy and quick to install, without the need for complex construction technology and equipment.
 
No sticking or blocking: Due to the high strength and corrosion resistance of ceramics, the equipment is not prone to sticking or blocking during use.

Impact Resistant Ceramic Composite Liner Corrosion Resistant Rubber Ceramic Liners For High Wear And Impact Resistance 0

Alumina ceramic technical parameters

Technical Parameters Description / Value

Material Composition

Alumina (Al₂O₃) content ≥ 92% (may vary depending on grade, e.g., 95% for 95-grade ceramic)

Density

≥ 3.6 g/cm³ (increases with higher alumina content)

Hardness

Rockwell Hardness (HRA) ≥ 82 (some sources mention ≥ 85)

Flexural Strength

≥ 290 MPa (increases with material grade)

Fracture Toughness (KΙC)

≥ 4.8 MPa·m¹/² (increases with material grade)

Compressive Strength

≥ 850 MPa

Thermal Expansion Coefficient

7.2 × 10⁻⁶ m/m·K

Thermal Conductivity

20 W/m·K

Rubber Layer Properties

- Hardness: 60 ± 5 Shore A<br>- Elongation: Over 400%<br>- Tensile Strength: ≥ 180 kgf/cm²

Adhesion Strength

- Ceramic/Rubber Peel Strength: ≥ 50 kg/25mm<br>- Rubber/Steel Peel Strength: ≥ 40 kg/25mm

Safe Operating Temperature (Rubber Layer)

90°C

Base Steel Plate

Q235A high-quality steel plate, thickness ranging from 3mm to 10mm

Bolt Material

Stainless Steel Bolts

Special Process

Thermosulfurization process, vulcanizing ceramic into rubber or directly onto steel plate

Shape & Size - Ceramic sizes range from 10x10mm to 150x100mm, shapes include mosaic, hexagon, cylinder, etc.<br>- Rubber layer thickness: 2mm to 15mm<br>- Steel plate size can be customized
Application Areas Industries such as coal, thermal power, steel, cement, metallurgy, chemicals, machinery, mining, etc., suitable for equipment with large material throughput, large particle sizes, and high impact forces

Application scope

Rubber ceramic lining has a wide range of applications: it is often used in material transmission devices under normal temperature conditions. It is used as a wear-resistant inner layer and can effectively resist the impact of materials. For example, it can be installed inside the silo, the bottom of the hopper, the inside of the mixing machine, the side wall of the coal-dropping hopper, the channel of the coal-dropping pipe, the bottom of the raw coal bunker, the pipes at the inlet and outlet of the coal mill, and the surface of the material chute etc., to extend the service life of this equipment and reduce wear, thereby improving the efficiency and stability of the entire material conveying system.

 

How to improve the service life of equipment with impact-resistant ceramic lining impact resistant ceramic lining plates?

High wear resistance: Material and process: Impact resistant ceramic lining plates are usually made of high-strength and high-hardness materials such as alumina (AL₂O₃) and fired at high temperatures. This material itself has excellent wear resistance and can effectively resist the wear of materials on equipment.

 

Spherical structure design: The surface of some impact-resistant ceramic linings adopts a spherical structure design, which can more effectively decompose the impact energy of incoming materials, reduce wear, and thus extend the service life of the equipment.
 
High impact resistance: Special treatment: Impact-resistant ceramic linings are specially treated, such as the hot vulcanization process, to firmly combine ceramics with rubber or steel plates, thereby enhancing the impact resistance of the lining.

 

Structural strength: The structural design of the lining also fully considers impact resistance, such as increasing the firmness between the lining and the equipment, and using countersunk bolts and other connection methods to ensure that it is not easy to fall off or damage when impacted.
 
Corrosion resistance
Material characteristics: Ceramic materials such as alumina themselves have good corrosion resistance and can resist the erosion of corrosive media such as acids and alkalis.
 
Surface treatment: Some impact-resistant ceramic liners are also surface treated, such as coating with corrosion-resistant coatings, to further improve their corrosion resistance.
 
Adaptability and customization: Wide range of applications: Impact-resistant ceramic liners can be used in coal, thermal power, steel, cement, smelting, chemical industry, machinery, mining, and other industries, as well as equipment under different working conditions.

 

Customization on demand: According to the specific needs and working conditions of users, impact-resistant ceramic liners can be customized in different specifications, models, and shapes to ensure perfect matching with equipment.

 

Installation and maintenance: Accurate installation: Ensure flatness during installation to avoid stress concentration and increased wear caused by inaccurate installation.

 

Regular maintenance: Clean the surface of the liner regularly to prevent dirt and debris from causing scratches or wear. At the same time, pay attention to the wear of the liner and replace severely worn parts in time.