Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Ibeno
Certification: ISO9001-2015
Model Number: Rubber Ceramic Liners
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Impact Resistance: |
8-10 J/cm² |
Warranty: |
1 Year |
Thickness: |
10-50mm |
Color: |
White |
Flexibility: |
High |
Compression Set: |
<10% |
Pressure Resistance: |
High |
Lining Type: |
Ceramic |
Shape: |
Square/Hexagonal |
Hardness: |
60-70 Shore A |
Material: |
Rubber, Ceramic |
Electrical Insulation: |
Excellent |
Impact Resistance: |
8-10 J/cm² |
Warranty: |
1 Year |
Thickness: |
10-50mm |
Color: |
White |
Flexibility: |
High |
Compression Set: |
<10% |
Pressure Resistance: |
High |
Lining Type: |
Ceramic |
Shape: |
Square/Hexagonal |
Hardness: |
60-70 Shore A |
Material: |
Rubber, Ceramic |
Electrical Insulation: |
Excellent |
Product Description
Applications:
Rubber-backed ceramic Wear Liner is widely used in equipment wear parts of mining, metallurgy, power, building materials, and other industries due to its excellent performance advantages. In the mining industry, ceramic rubber composite wear-resistant lining plates can be used as lining plates for equipment such as ball mills and crushers, improving the service life of the equipment; In the metallurgical industry, guide plates can be used for equipment such as rolling mills and continuous casting machines to reduce equipment maintenance costs; In the power industry, it can be used for coal dropping pipes, coal mills, and other parts of coal-fired boilers to improve equipment operating efficiency; In the building materials industry, lining plates can be used for equipment such as cement mills and lime mills to extend the service life of the equipment.
The characteristics, applications, and production processes of rubber ceramic lining plates.
Features: The rubber ceramic lining has a unique structure and consists of two parts: rubber and ceramic. Rubber can absorb impact and reduce noise, while ceramic has the characteristics of wear resistance and corrosion resistance. The combination of the two can effectively protect the equipment from wear and corrosion and extend the service life of the equipment.
Uses: Rubber ceramic lining is widely used in material conveying systems in mining, metallurgy, electricity, chemical industry, and other industries.
For example, in the production process of coal mines, the load and transportation operations of conveyor belts have a great impact on the wear of equipment. The use of rubber ceramic linings can effectively extend the service life of conveyor belts and reduce maintenance costs. In metallurgy, electricity, and other industries, rubber ceramic linings can also be used to protect hoppers, feed ports, and other parts that are susceptible to wear, and play a role in protecting equipment.
Production process: The production process of rubber ceramic linings includes multiple processes such as raw material selection, mixing, molding, and vulcanization.
1. It is necessary to select high-quality rubber and wear-resistant ceramics as raw materials and make precise proportions.
2. Mix and stir the rubber and ceramics evenly, form them through a mold, and then vulcanize them.
3. The final rubber ceramic lining product has excellent properties such as wear resistance, impact resistance, and corrosion resistance.
Rubber ceramic lining plays an important role in the protection of industrial equipment. Its excellent performance and wide application provide a strong guarantee for the production of various industries.
Alumina ceramic technical parameters
| Technical Parameters | Description / Value |
|
Material Composition |
Alumina (Al₂O₃) content ≥ 92% (may vary depending on grade, e.g., 95% for 95-grade ceramic) |
|
Density |
≥ 3.6 g/cm³ (increases with higher alumina content) |
|
Hardness |
Rockwell Hardness (HRA) ≥ 82 (some sources mention ≥ 85) |
|
Flexural Strength |
≥ 290 MPa (increases with material grade) |
|
Fracture Toughness (KΙC) |
≥ 4.8 MPa·m¹/² (increases with material grade) |
|
Compressive Strength |
≥ 850 MPa |
|
Thermal Expansion Coefficient |
7.2 × 10⁻⁶ m/m·K |
|
Thermal Conductivity |
20 W/m·K |
|
Rubber Layer Properties |
- Hardness: 60 ± 5 Shore A<br>- Elongation: Over 400%<br>- Tensile Strength: ≥ 180 kgf/cm² |
|
Adhesion Strength |
- Ceramic/Rubber Peel Strength: ≥ 50 kg/25mm<br>- Rubber/Steel Peel Strength: ≥ 40 kg/25mm |
|
Safe Operating Temperature (Rubber Layer) |
90°C |
|
Base Steel Plate |
Q235A high-quality steel plate, thickness ranging from 3mm to 10mm |
|
Bolt Material |
Stainless Steel Bolts |
|
Special Process |
Thermosulfurization process, vulcanizing ceramic into rubber or directly onto steel plate |
| Shape & Size | - Ceramic sizes range from 10x10mm to 150x100mm, shapes include mosaic, hexagon, cylinder, etc.<br>- Rubber layer thickness: 2mm to 15mm<br>- Steel plate size can be customized |
| Application Areas | Industries such as coal, thermal power, steel, cement, metallurgy, chemicals, machinery, mining, etc., suitable for equipment with large material throughput, large particle sizes, and high impact forces |
How to improve the service life of equipment with impact-resistant ceramic lining impact resistant ceramic lining plates?
High wear resistance: Material and process: Rubber ceramic wear plates are usually made of high-strength and high-hardness materials such as alumina (AL₂O₃) and fired at high temperatures. This material itself has excellent wear resistance and can effectively resist the wear of materials on equipment.
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