Product Details
Place of Origin: Changsha, Hunan, China
Brand Name: Elacera
Certification: ISO9001-2015
Model Number: Rubber Ceramic Liners
Payment & Shipping Terms
Minimum Order Quantity: Negotiable
Price: Negotiable
Packaging Details: Packed in wooden cases or iron racks
Delivery Time: 25-45 workdas
Payment Terms: T/T
Supply Ability: 100,000 ㎡/ year
Density: |
3.6-3.8g/cm3 |
Chemical Resistance: |
Excellent |
Warranty: |
1 Year |
Lining Type: |
Ceramic |
Service Life: |
Long-lasting |
Color: |
White |
Elongation: |
≥250% |
Flexibility: |
High |
Impact Resistance: |
Excellent |
Rubber Material: |
Nitrile Rubber |
Density: |
3.6-3.8g/cm3 |
Chemical Resistance: |
Excellent |
Warranty: |
1 Year |
Lining Type: |
Ceramic |
Service Life: |
Long-lasting |
Color: |
White |
Elongation: |
≥250% |
Flexibility: |
High |
Impact Resistance: |
Excellent |
Rubber Material: |
Nitrile Rubber |
Product introduction
In the high-speed operation of industrial production, the wear resistance of equipment directly affects production efficiency and operating costs.
As a composite rubber ceramic wear liner as protective lining has become the first choice for many companies to improve equipment durability due to its excellent performance. It innovatively combines rubber and ceramics to launch two structures: rubber and ceramic two-in-one, and rubber ceramic steel plate three-in-one, to meet the needs of different working conditions.
Two-in-one ceramic vulcanized lining: The perfect combination of rubber and ceramics not only brings out the elasticity and flexibility of rubber, but also utilizes the high hardness and wear resistance of ceramics, so that the lining can maintain a good working condition under complex working conditions with impact and wear.
Three-in-one ceramic vulcanized lining: On the basis of two-in-one, steel plates are added as support layers, which greatly improve the rigidity and strength of the lining, enabling it to adapt to harsher working environments and heavier loads, providing more solid protection for the equipment.
Product advantages
Excellent performance: Compared with traditional wear-resistant materials, such as ordinary rubber liners or single metal liners, our wear-resistant ceramic vulcanized liners have obvious advantages in wear resistance, impact resistance, corrosion resistance, etc., which can significantly improve the production efficiency and operation stability of equipment, and reduce the maintenance cost and downtime of equipment.
Long service life: High wear resistance and good impact resistance enable the liner to maintain good performance during long-term use, reduce the frequency of liner replacement, reduce the company's equipment maintenance costs and resource consumption, and improve the overall efficiency of the equipment.
Strong adaptability: Whether it is a two-in-one or three-in-one liner, it is suitable for a variety of industrial equipment and working conditions, such as conveying equipment, mills, crushers, chutes, etc. in mining, cement, power, chemical and other industries, which can meet the needs of different customers and have broad market application prospects.
Technical parameter
| Product name | Items | Specifications |
| Ceramic | content | AL2O3:95% |
| density | ≥3.7 g/cm3 | |
| Rockwell hardness | ≥85 HRA | |
| Abrasion resistance | ≤0.0002g | |
| Compressive strength | ≥1200MPa | |
| Fracture Toughness (KIC ) | ≥4.8MPa·m1/2 | |
| Flexural strength | ≥290MPa | |
| Thermal Conductivity | 20w/m.k | |
| thickness | 7mm | |
| Steel | Material | Q235A |
| Thickness | 6mm |
Product export market
With excellent quality and good cost performance, our wear-resistant ceramic vulcanized liners have been exported to Southeast Asia, Europe, America, the Middle East, and other regions, serving thousands of companies around the world and gaining wide recognition in the international market. Our products can be seen operating stably in mining in Southeast Asia, port loading and unloading in Europe, power and coal in America, and other industries.
Production process
| No. | Process Step | Detailed Description |
| 1 | Raw Material Preparation | Strictly select ceramic powder, rubber raw materials, steel plates, etc., and prepare materials according to production plans and formulas to ensure qualified quality. |
| 2 | Ceramic Forming and Firing | Mix ceramic powder to form a blank, then press, dry, and sinter at high temperature to produce high-density, high-strength ceramic sheets. |
| 3 | Rubber Processing | Mix rubber raw materials in a mixer, add compounding agents, and then calender to form rubber sheets that match the ceramic sheets and steel plates. |
| 4 | Steel Plate Pre-treatment | Remove rust and polish the steel plate, cut it into the required shape and size, and improve the bonding performance between the rubber and the steel plate. |
| 5 | Vulcanization | Stack ceramic sheets, rubber sheets, and steel plates in order, place them in a vulcanizing machine, and vulcanize to bond them into a single composite lining. |
| 6 | Trimming and Inspection | Trim excess rubber and burrs, conduct comprehensive inspections to ensure the product meets quality standards. |
| 7 | Packaging and Warehousing | Package according to customer requirements, store properly in the warehouse, and wait for shipment. |
FAQ
Q1: What is the approximate service life of the wear-resistant ceramic vulcanized liner?
A: The service life of the liner is affected by working conditions (such as material hardness, impact frequency, operating temperature, etc.). Under normal wear conditions, the service life of the two-in-one structure liner can reach 3-5 years. The three-in-one structure has stronger rigidity and can be used for 5-8 years under high-impact conditions, which is far longer than ordinary wear-resistant materials.
Q2: Does the product support customized sizes?
A: Yes! We can customize liner plates of different specifications according to the specific size, shape, and usage requirements of the customer's equipment, and provide professional design solutions to ensure a perfect fit for the equipment.
Q3: Does the installation of wear-resistant ceramic vulcanized lining require special tools or techniques?
A: The installation methods are diverse and flexible. For small parts, high-strength adhesives can be used for direct fixation; large equipment is recommended to be fixed with bolts for easy disassembly and maintenance. We will provide a detailed installation guide and arrange for technicians to provide remote guidance or on-site assistance.
Q4: How to judge whether the lining needs to be replaced?
A: When the ceramic layer wear thickness exceeds 50% of the original thickness, or there is a large area of detachment, and the rubber layer is damaged, affecting the buffering performance, it is recommended to replace it in time. Regularly check the noise and vibration of the equipment operation, which can also assist in judging the status of the lining.
Q5: Does the product meet international environmental standards?
A: Yes! The raw materials of our products are all certified by the EU REACH, and the production process strictly follows the ISO 14001 environmental management system standard. While having excellent wear resistance, it ensures green environmental protection and no pollution.
Q6: If there is a quality problem, what is the after-sales guarantee?
A: The product provides a 1-3 year warranty (depending on the model). If the performance is degraded or damaged due to product quality problems during the warranty period, we will repair or replace it free of charge. At the same time, our after-sales team responds 7×24 hours to quickly solve customer problems.
If you have any other questions about wear-resistant ceramic vulcanized linings, please contact our professional team. We will wholeheartedly provide you with detailed product information and personalized solutions to help your company improve production efficiency and reduce operating costs!
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